allen 066604 Operations & Parts Manual Download | Manualshive

Page: 67 / 124

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065300 - 09/2016

Page 67

SECTION 4

PARTS

Fuel Tank Assembly

Parts List

Item

Part #

Description

Qty.

1

15101393

)8(/7$1.

1

2

065593

PLUG

1

3

15101405

3$1(/

1

4

03480021

FAIRLEAD

1

5

30322212

3$1(/

1

6

13009605

&$5%21&$1,67(5

1

7

13572444

COLLAR

1

8

069938

:$6+(5

2

9

069939

:$6+(5[[

2

10

03220200

)6716&5(:0[

2

11

15101425

PLATE

1

12

03365100

)6711870

3

13

33140028

&211(&725

1

14

13577901

&/$03

6

15

25170177

3,3([/

1

16

25170176

3,3([/

1

17

25170178

3,3([/

1

18

20051354

$'+(6,9(7$3(

1

19

13008905

TAP

1

20

069925

)6716&5(:0[

3

21

068655

:$6+(5[[

4

22

03385050

:$6+(5

2

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Summary of Contents for 066604

Page 1: ...OPERATIONS PARTS MANUAL Manual Part 065300 Revision E Language English Original Instructions T R A C K B U G G I E S AT14F AT14S ...

Page 2: ...r your own safety and protection from personal injury carefully read understand and observe the safety instructions described in this manual Keep this manual or a copy of it with the machine at all times ...

Page 3: ...RQVLELOLW RU OLDELOLW IRU DQ HUURUV RU LQDFFXUDFLHV WKDW PD DSSHDU LQ WKLV PDQXDO OOHQ 3URGXFWV DUH FRYHUHG XQGHU RQH RU PRUH RI WKH IROORZLQJ SDWHQW QXPEHUV U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 801 5 658 089 5 685 667...

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Page 5: ...6WDWH 5HJXODWLRQV HGHUDO 5HJXODWLRQV 6DIHW QIRUPDWLRQ HQHUDO 6DIHW 7UDQVSRUWDWLRQ DQG LIWLQJ 6DIHW 6DIHW 5HWDLQHU 3RVLWLRQLQJ Section 2 Operations Driving Position Controls 29 HQHUDO 2SHUDWLQJ QVWUXFWLRQV General Operations 32 Section 3 Service Grease Points 34 7UDFN 7LJKWHQLQJ GUDXOLF 2LO QWDNH LOWHU Air Filter 41 KHHO HDU 0DLQWHQDQFH 0DLQWHQDQFH 6FKHGXOH GURVWDWLF 7UDQVPLVVLRQ 6 VWHP 3XPS 0DLQWH...

Page 6: ...QWURO HYHU VVHPEO ORFN UDLQDJHV DQG 6HUYRV RRG VVHPEO XFNHW 9DOYH LWWLQJ VVHPEO GUDXOLF RVH VVHPEO Decals 86 0DLQWHQDQFH 7RROV RXUPHWHU XFNHW GUDXOLF OLQGHU VVHPEO 6ZLYHO GUDXOLF OLQGHU VVHPEO 7ULODWHUDO 7LSSLQJ XFNHW VVHPEO GUDXOLF 7DQN RQQHFWLRQV AT12L Control Plate 106 AT12L Control Levers 108 7 0DQXIDFWXUHU 3ODWHV 7 XFNHW VVHPEO 7 XFNHW 3ODWH 7 XFNHW KDVVLV 7 GUDXOLF 7DQN RQQHFWLRQV GUDXOLF 6F...

Page 7: ...H PDQ HDUV RI WURXEOH IUHH RSHUDWLRQ 7KLV PDQXDO LV GLYLGHG LQWR WKH IROORZLQJ VHFWLRQV SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS RPSOHWH DQ ZDUUDQW UHTXLUHPHQWV DV VSHFL HG E WKH HQJLQH PDQXIDFWXUHU LQ WKHLU LQVWUXFWLRQV IRXQG LQVLGH WKH PDQXDO ER ORFDWHG RQ WKH RSHUDWRU V FRQWURO SDQHO RXU HQJLQH LV QRW PDQXIDFWXUHG E OOHQ QJLQHHULQJ RUSRUDWLRQ QF DQG WKHUHIRUH LV Q...

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Page 12: ...n GURVWDWLF 7UDQVPLVVLRQ SXPSV ZLWK YDULDEOH GLVSODFH ment pistons n 2 Total capacity O PLQ 29x2 6HUYLFHV JHDU SXPS n 1 Capacity O PLQ 7 0D RSHUDWLQJ SUHVVXUH IRU GULYLQJ EDU 230 0D RSHUDWLQJ SUHVVXUH IRU VHUYLFHV EDU 160 0D LPXP VSHHG P K mph 6HSDUDWH WUDFN VWHHULQJ V VWHP GURVWDWLF 5XEEHU WUDFN WHQVLRQLQJ VSULQJ DGMXVWLQJ VFUHZ LGWK RI WKH UXEEHU WUDFN mm 180 in 6SHFL F JURXQG SUHVVXUH HPSW ORDG...

Page 13: ...065300 09 2016 Page 13 LPHQVLRQDO 6SHFL FDWLRQV 790 180 790 473 2186 1228 553 880 1300 2211 85 ...

Page 14: ...IW 5RWDWLRQ Counterclockwise from PTO shaft side Compression Ratio 9 3 1 Lamp Charge coil options 2 7A 17A 26A DUEXUHWRU RUL RQWDO W SH WZR EDUUHO EXWWHUÀ valve internal vent JQLWLRQ 6 VWHP Digital CDI with variable ignition timing 6WDUWLQJ 6 VWHP Electric XEULFDWLRQ 6 VWHP Forced lubrication RYHUQRU 6 VWHP Mechanical Air cleaner Dual element Oil Capacity 2 1 US qt 2 0l XHO Unleaded 86 octane or h...

Page 15: ...6 Page 15 Engine Serial Number Information 5HFRUG WKH HQJLQH VHULDO QXPEHU W SH DQG SXUFKDVH GDWH LQ WKH VSDFHV EHORZ RX ZLOO QHHG WKLV LQIRUPDWLRQ ZKHQ RUGHULQJ SDUWV DQG ZKHQ PDNLQJ WHFKQLFDO DQG ZDUUDQW LQTXLULHV ...

Page 16: ...065300 09 2016 Page 16 SECTION 1 SAFETY State Regulations Proposition 65 Warning ...

Page 17: ...065300 09 2016 Page 17 SECTION 1 SAFETY Federal Regulations Respiratory Hazards ...

Page 18: ...RXU VDIHW QRWHV VKRZQ EHORZ ZLOO LQIRUP RX DERXW SRWHQWLDO KD DUGV WKDW FRXOG LQMXUH RX RU RWK HUV 7KH VDIHW QRWHV VSHFL FDOO DGGUHVV WKH OHYHO RI H SRVXUH WR WKH RSHUDWRU DQG DUH SUHFHGHG E RQH RI IRXU ZRUGV 1 5 51 1 87 21 RU 127 QGLFDWHV D KD DUGRXV VLWXDWLRQ ZKLFK LI QRW DYRLGHG will UHVXOW LQ GHDWK RU VHULRXV LQMXU QGLFDWHV D KD DUGRXV VLWXDWLRQ ZKLFK LI QRW DYRLGHG could UHVXOW LQ GHDWK RU VH...

Page 19: ... Page 19 SECTION 1 SAFETY Safety Symbols 3RWHQWLDO KD DUGV DVVRFLDWHG ZLWK WKH RSHUDWLRQ RI WKLV HTXLSPHQW ZLOO EH UHIHUHQFHG ZLWK KD DUG V PEROV ZKLFK PD DSSHDU WKURXJKRXW WKLV PDQXDO LQ FRQMXQFWLRQ ZLWK VDIHW QRWHV ...

Page 20: ...HIXOO UHDG DOO WKH LQVWUXFWLRQV LQ WKLV ERRNOHW 6KRXOG GRXEW RU XQFHU WDLQWLHV DULVH FRQWDFW WKH PDQXIDFWXULQJ FRPSDQ HIRUH VWDUWLQJ WKH HQJLQH PDNH VXUH WKDW WKHUH DUH QR SHRSOH QHDU WKH YHKLFOH HVSHFLDOO FKLOGUHQ W LV VWULFWO IRUELGGHQ WR WUDQVSRUW RU OLIW SHRSOH Do not XVH WKH YHKLFOH XQOHVV RX DUH SK VLFDOO W Do not GULQN DOFRKROLF EHYHUDJHV ZKLOH DW ZRUN 7KLV YHKLFOH LV QRW DSSURYHG IRU URDG ...

Page 21: ...FLDOO ZKHQ IXOO ORDGHG YRLG ZHDULQJ LQDGHTXDWH FORWKLQJ ZKHQ RSHUDWLQJ WKH YHKLFOH RLO VWDLQHG WRUQ HWF W LV VWULFWO IRUELGGHQ WR VWRS RU SDUN ZKLOH WKH HQJLQH LV UXQQLQJ 7KH HQJLQH PXVW DOZD V EH VWRSSHG HUWDLQ V PEROV DUH IRXQG LQ WKH PDQXDO DQG ZKHUH QHFHVVDU RQ VRPH SDUWV RI WKH YHKLFOH IROORZHG E VDIHW UHODWHG PHVVDJHV RU WKHP WR EH UHDG PRUH HDVLO DQG FDUHIXOO IROORZ WKH LQVWUXFWLRQV EH ORZ ...

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Page 23: ... V VWHP XSZDUGV RQO ZKHQ WKH PDFKLQH LV DW D VWDQGVWLOO LW LV QRW WUDYHUVLQJ W LV SURKLELWHG WR WUDYHUVH ZLWK WKH V VWHP OLIWHG HYHQ LI RQO E D IHZ FHQWLPHWUHV ZLWK UHVSHFW WR WKH FKDVVLV HIRUH OLIWLQJ WKH ORDGLQJ EXFNHW DQG WLSSLQJ LW LW LV QHFHVVDU WR FKHFN WKDW WKLV ZLOO QRW LQWHUIHUH ZLWK RWKHU REMHFWV LQ SDUWLFXODU ZLWK HOHFWULF FDEOHV HWF 2QO XVH WKH KLJK WLSSLQJ V VWHP ZLWK IULDEOH PDWHULDO...

Page 24: ...065300 09 2016 Page 24 SECTION 1 SAFETY General Safety cont d FLAT GROUND EMPTY MAX 22 UPHILL OR DOWNHILL EMPTY AND LOADED UPHILL OR DOWNHILL EMPTY 30 MAX 25 MAX ...

Page 25: ...TY General Safety cont d USING THE OPERATOR PLATFORM 7KH 3 7 250 PXVW EH 7 PD KHLJKW ZLWK WKH 23 5 725 RQ WKH 5281 7KH 3 7 250 PXVW EH 2 5 ZLWK WKH 23 5 725 21 7 8QGHU QR FLUFXPVWDQFHV LV WKH RSHUDWRU WR GULYH ZKLOH WKH SODWIRUP LV ORZHUHG ...

Page 26: ...KH RWKHU WZR DUH SRVLWLRQHG RQ WKH VLGHV RI WKH GULYLQJ SRVLWLRQ VHH JXUH ORVH Rႇ WKH OLIWLQJ DUHD DQG SURKLELW XQDXWKRULVHG SHRSOH IURP HQWHULQJ R GLUHFW WKH ORDG RYHU SHRSOH RU WKLQJV DQG PDNH VXUH WKDW WKH DUHD ZKHUH WKH XQ ORDGLQJ RSHUDWLRQV DUH SHUIRUPHG LV FOHDU IURP DQ REVWUXFWLRQ SRZHU FDEOHV WHOHSKRQH OLQH HWF W LV VWULFWO IRUELGGHQ IRU SHRSOH WR SDVV RU VWDQG XQGHU WKH VXVSHQGHG ORDG Lif...

Page 27: ...V WUDQVSRUWHG RU KDQGOHG LQ RUGHU WR SUHYHQW FDXVLQJ KDUP RU GDPDJH DANGER ZONES LYHQ LWV IXQFWLRQDO FKDUDFWHULVWLFV WKH PDFKLQH KDV VRPH SLQFK SRLQWV GHVFHQW RI WKH ERG RQWR WKH IUDPH VKRYHO WUDFN DQG VRPH VKHDULQJ SRLQWV UDLVLQJ DQG ORZHULQJ WKH VKRYHO DUPV GXPS ERG KDWFK RU WKLV UHDVRQ SDUWLFXODU FDUH PXVW EH WDNHQ GXULQJ WKHVH PRYHPHQWV 1HYHU LQVHUW DUPV RU ERG SDUWV LQVLGH WKHVH DUHDV Q FDVH ...

Page 28: ...NH WKH IROORZLQJ RSHUDWLRQV GLVFRQQHFW WKH VSOLW SLQ XQWKUHDG WKH SLYRW URWDWH WKH VDIHW ORFN WLOO HQYHORSLQJ WKH OLQHU RI WKH OLIWLQJ F OLQGHU RI WKH ERG VHH 3RVLWLRQ LQ WKLV SRVLWLRQ UHLQVHUW WKH EORFNLQJ HOHPHQWV SLYRW DQG VSOLW SLQ DV VKRZQ LQ WKH SLFWXUH 3RVLWLRQ Position A Position B 1 2 3 ...

Page 29: ...on Controls 1 RIGHT TRACK DRIVE CONTROL LEVER 2 LEFT TRACK DRIVE CONTROL LEVER 3 LOAD BUCKET UP DOWN LEVER 4 SELF LOADING BUCKET LEVER LOADING BUCKET ROTATION LEVER 5 DRIVING LEVER FOR THE LIFTING OF THE UNLOADING SKIP 6 ACCELERATOR LEVER 7 P T O CONTROL LEVER ...

Page 30: ...DWHG YLD OHYHUV 1 DQG 2 HUHXQGHU DUH WKH GHWDLOHG GHVFULSWLRQV RI WKH PDQRHXYUHV WKDW DUH WR EH SHUIRUPHG WR GULYH IRUZDUG EDFNZDUG DQG WR VWHHU 25 5 5 EULQJ OHYHUV DQG VLPXOWDQHRXVO IRUZDUG 5 9 56 5 EULQJ OHYHUV DQG VLPXOWDQHRXVO EDFNZDUGV General Operating Instructions ...

Page 31: ...ERING FORWARD TO THE RIGHT 7 7 9 67233 EULQJ OHYHU 2 IRUZDUG ZLWK UHVSHFW WR OHYHU 1 7 9 6 029 1 UHYHUVH OHYHU 1 ZLWK UHVSHFW WR OHYHU 2 STEERING BACKWARDS TO THE RIGHT 7 7 9 67233 EULQJ OHYHU 2 EDFNZDUGV ZLWK UHVSHFW WR OHYHU 1 7 9 6 029 1 EULQJ OHYHU 1 IRUZDUG ZLWK UHVSHFW WR OHYHU 2 ...

Page 32: ...U WKDW WKH WUDFN LV PDGH RI LW LV UHFRPPHQGHG WR XVH LW LQ WHPSHUDWXUHV UDQJLQJ IURP 25 C to 55 C R QRW OHDYH WKH WUDFNV H SRVHG WR WKH HOHPHQWV IRU SURORQJHG SHULRGV VXGGHQ FOLPDWH FKDQJHV ZLOO HQKDQFH SUHPDWXUH DJHLQJ Q ZHDU RQ WKH WUDQVPLVVLRQ ZKHHOV FDQ FDXVH DEUDVLRQV RU WKH PHWDO FRUH RI WKH WUDFNV WR HPHUJH WKHVH PXVW EH SURPSWO UHSODFHG TROUBLESHOOTING BROKEN STEEL ROPES OF THE TRACK FHVVL...

Page 33: ... WKH HQG RI LWV OLIH F FOH DQG LW PXVW EH UHSODFHG It is recommended to replace it even if the tread is reduced to about 2 to 5 mm EUDVLRQV WHDUV DQG FXWV RQ WKH RXWHU VXUIDFH RI WKH WUDFN WKDW LQ FRQWDFW ZLWK WKH JURXQG DUH PRUH RIWHQ GXH WR FRQWDFW ZLWK VKDUS VWRQHV RU FXWWLQJ PDWHULDO PHWDO VKHHWV JODVV QDLOV EULFN FKLSV HWF ZKLFK FXW DQG SDUWLDOO RU FRPSOHWHO UHPRYH SDUWV RI WKH WUDFN W LV FOH...

Page 34: ...DEOH RI OXEULFDQWV EHORZ W LV UHFRPPHQGHG WR NHHS DOO WKH JUHDVH WWLQJV FOHDQ DQG HႈFLHQW DQG UHSODFH WKHP LI LQHႈFLHQW RU GDPDJHG WKRURXJK LQVSHFWLRQ DQG FRQVWDQW JUHDVLQJ DOORZ WKH YHKLFOH WR RSHUDWH SHUIHFWO HႈFLHQW DQG VDIHO OVR JUHDVH WKH SDUWV H SRVHG WR WKH HOHPHQWV DV WKH UHTXLUH DGHTXDWH SURWHFWLRQ DJDLQVW R LGDWLRQ General Maintenance 8 h 8 h GREASE POINTS ...

Page 35: ...065300 09 2016 Page 35 SECTION 3 SERVICE General Maintenance cont d A 50 h C B ...

Page 36: ...065300 09 2016 Page 36 SECTION 3 SERVICE General Maintenance cont d D E UHDVH WKH URWDWLRQ VOHZLQJ ULQJ WKURXJK WKH JUHDVLQJ SRLQWV D DQG E PDNLQJ VXUH WR DSSO PRUH JUHDVH WR WKH IURQW OHIW SRLQW E ...

Page 37: ...065300 09 2016 Page 37 SECTION 3 SERVICE General Maintenance cont d 1 3 2 4 5 6 5 8 2 7 1 5 3 2 FUEL FILLER CAP 75 7 16 21 1 9 5 8 2 17 7 5 6 5 5 8 2 7 5 6 AIR FILTER ...

Page 38: ...H VFUHZ GRZQ FDS 7KLV FRQWURO PXVW EH SHUIRUPHG ZLWK WKH EXFNHW UDLVHG F OLQGHU H WHQGHG DQG WKH PDFKLQH RQ D ÀDW VXUIDFH ALWAYS KEEP THE LEVEL BETWEEN MINIMUM AND MAXIMUM 1HYHU RYHU OO EHFDXVH WKH WDQN VHUYHV DV DQ RLO H SDQVLRQ WDQN GXULQJ PDFKLQH RSHUDWLRQ MAX MIN 2 FUEL FILLER CAP 2SHQ WKH ERQQHW E DFWLQJ RQ WKH ORFNLQJ GHYLFH A DQG WRS XS WKURXJK FDS B B A KHQ UHIXHOOLQJ LW LV UHFRPPHQGHG WR ...

Page 39: ...UWV UDWHG IRU WKH ZHLJKW RI WKH PDFKLQH VR WKDW WKH WUDFNV DUH approximately 100 mm 3 93 Rႇ WKH JURXQG 0HDVXUH WKH WUDFN PLGOLQH YV WKH KRUL RQWDO OLQH WKH UHDGLQJ PXVW QRW EH PRUH WKDQ 5 mm 19 I WKH GLVWDQFH LV JUHDWHU SURFHHG DV IROORZV ORRVHQ ORFN QXW A WLJKWHQ VFUHZ B XQWLO WKH FRUUHFW WLJKWQHVV LV UHVWRUHG ORFN VFUHZ B WLJKWHQLQJ ORFN QXW A WKRURXJKO W WKLV SRLQW WUDFN WLJKWQHVV KDV EHHQ UHVW...

Page 40: ...in the environment F A IT IS ADVISABLE TO CARRY OUT THIS OPERATION OVER WATERPROOF OR PLASTIC SHEET THE OIL MUST ONLY BE DISPOSED OF AT AUTHORIZED COMPANIES General Maintenance cont d REPLACING THE DISCHARGE HYDRAULIC OIL FILTER 7KH OWHU LV ORFDWHG LQVLGH WKH K GUDXOLF RLO WDQN VHH SLFWXUH 5HSODFH WKH OWHU DIWHU WKH UVW 50 HOURS of operation and every 500 HOURS WKHUHDIWHU 8QVFUHZ WKH OWHU F DQG UH...

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Page 45: ...00 09 2016 Page 45 SECTION 3 SERVICE General Maintenance cont d 6 5 3 2 4 1 7 HYDROSTATIC TRANSMISSION SYSTEM 5 7 75 5 8 3803 7 75 5 8 3803 5 9 502725 6 5 2 7 5 5 8 2 7 1 1 2 17 7 5 6 59 5 8 3803 7 5 2 22 5 ...

Page 46: ...QHFHVVDU PDLQWHQDQFH ORFDWH DJDLQ WKH SDQHOV DQG WLH WKH VFUHZV V U ADJUSTMENT AND ZERO SETTING OF THE HYDRAULIC PUMPS 7KH WUDFN FRQWURO OHYHUV RQ WKH FRQWURO SDQHO DXWRPDWLFDOO UHWXUQ WR HUR QHXWUDO SRVLWLRQ LQGH SHQGHQWO RI WKH UHYROXWLRQV RI WKH HQJLQH I WKH PDFKLQH PRYHV VORZO IRUZDUGV RU EDFNZDUGV RU URWDWHV VOLJKWO LQ VSLWH RI WKH IDFW WKDW WKH OHYHUV DUH LQ QHXWUDO LW ZLOO EH QHFHVVDU WR UH...

Page 47: ...V SRVLWLRQ HQVXULQJ WKH PDFKLQH LV FRPSOHWHO LPPRELOH 5HDVVHPEOH WKH D OH EROW RQ WKH FRQWURO FDEOH RQWR WKH UHVSHFWLYH SDUWV RI WKH UHJXODWLQJ SROHV A DQG C FKHFNLQJ WKDW WKH VSHHG OHYHO RI WKH FDEOH LV FRUUHFW DQG PDLQWDLQLQJ WKH VWRS SRVL WLRQ ATTENTION 2 127 16 57 1 6 3 576 2 7 2 25 722 6 1 7 1 2 7 21 7 5 725 6 7 67 576 8720 7 IMPORTANT RU SURSHU XVH RI WKH PDFKLQH LW LV UHFRPPHQGHG WR EULQJ W...

Page 48: ...065300 09 2016 Page 48 SECTION 3 SERVICE General Maintenance cont d 1 4 2 3 5 1 3 2 5 4 CHECK MAX PRESSURE OF HYDROSTATIC TRANSMISSION SYSTEM ...

Page 49: ...QJLQJ WKH GULYH OHYHU FRPSOHWHO IRUZDUGV RU EDFNZDUGV 8 326 7 21 255 6321 1 5 5 7 9 75 35 66 72 5 1 IRUZDUG right 220 240 bar 2 reverse right 3 reverse left 4 IRUZDUG left 7KH JDXJH VHW DW SRLQWV 1 2 3 or 4 PXVW LQGLFDWH D SUHVVXUH RI 250 bar ATTENTION 1 7 67 1 7 6 59 6 7 2267 35 6685 5 7 32 17 5 0867 5 0 1 81 7 5 5 1 1 7 1 7 0 76 1 7 2 22 24 bar CHECK CHARGE PUMP PRESSURE LWK WKH PDFKLQH VWRSSHG ...

Page 50: ...P WKH FDOLEUDWLRQ YDOXH 160 bar E RYHU EDU UHVWRUH LW E DFWLQJ RQ WKH DGMXVWLQJ VFUHZ A DW WKH HQG RI WKH GLVWULEXWRU SUHVVXUH UHOLHI YDOYH RPSOHWH DOO WKH YHUL FDWLRQV DQG LQVSHFWLRQV EULQJ WKH K GUDXOLF VHUYLFH V VWHP DQG WKH K GURVWDWLF GULYH V VWHP WR WKH LQLWLDO RSHUDWLQJ FRQGLWLRQV 127 IRU WKH SUHVVXUHV WR EH VHW FRUUHFWO LW LV UHFRPPHQGHG WR WDNH WKH DERYH PHQWLRQHG UHDGLQJV ZLWK WKH K GUDX...

Page 51: ...V IRXQG RQ WKH FDVLQJ RI WKH EDWWHU LWVHOI WR FKHFN WKH OHYHO 2QO GLVWLOOHG ZDWHU PXVW EH XVHG WR WRS XS GR QRW XVH DFLG 7KH HOHFWURO WH PD OHDN GXH WR LW UHDFKLQJ ERLOLQJ SRLQW DQG FDXVH VHYHUH EXUQV OZD V PDNH VXUH WKH OOHU FDSV DUH FORVHG SHUIHFWO R QRW GUDLQ WKH EDWWHU FRPSOHWHO I LW GUDLQV TXLFNO KDYH WKH YROWDJH UHJXODWRU FKHFNHG I WKLV LV QRW WKH FDXVH UHFKDUJH WKH EDWWHU RU SRVVLEO UHSODFH...

Page 52: ...V DQG SRVH D ULVN RI EXUQV OZD V FRQWDFW Authorized Workshops WR FKDUJH WKH EDWWHU KHQ SDUNLQJ WKH PDFKLQH IRU D ORQJ SHULRG RI WLPH DW ORZ WHPSHUDWXUHV WKH EDWWHU VKRXOG EH SURWHFW HG RU VWRUHG LQ D GU DQG SURWHFWHG DUHD REMOVE THE COVERING BEFORE IGNITION FIRE HAZARD 7KH PDFKLQH LV HTXLSSHG ZLWK D switch I ORFDWHG RQ WKH OHIW VLGH RI WKH PDFKLQH LW PDNHV LW SRVVLEOH WR GLVHQJDJH WKH EDWWHU LI DQ...

Page 53: ...XUQW VSDUN SOXJV 9HULI WKH LQWHJULW RI WKH VSDUN SOXJV DQG WKH HOHFWULFDO FLUFXLW DQG UHSODFH LI QHFHVVDU ODW EDWWHU R LGLVHG WHUPLQDOV 9HULI DQG FOHDQ RU UHSODFH PSW IXHO WDQN KHFN DQG WRS XS LI QHFHVVDU QFRUUHFW IXHO 9HULI DQG LI QHFHVVDU UHSODFH DIWHU FOHDQLQJ WKH WDQN Damaged starter or electromagnet RQWDFW DQ DXWKRUL HG ZRUNVKRS The loading tipper does not rise or tilt DXOW MRLQW DQG RU K GUD...

Page 54: ...nd electronic components Examples include electronic displays lights switches wiring etc The electronic components may be damaged if water is sprayed on them Keep a perpendicular angle 90 when cleaning over a decal Holding nozzle of a pressure washer at an angle different from 90 may lift the decal from the machine Recommended using a safe cement dissolver BACK SET or similar to remove hardened co...

Page 55: ...065300 09 2016 Page 55 SECTION 3 SERVICE PAGE LEFT BLANK INTENTIONALLY ...

Page 56: ...065300 09 2016 Page 56 SECTION 4 PARTS Frame Assembly Illustration ...

Page 57: ...03389300 671 6 5 4 23 03389300 671 6 5 4 24 065257 203 7 52 2 25 03385050 6 5 4 26 070065 671 6 5 0 4 27 065252 75 16 7 21 5 02725 2 28 03160902 6 5 4 29 13152800 81 7 21 4 30 03160901 6 5 4 31 13152700 81 7 21 4 32 065629 86 1 86 4 33 065253 GEAR 4 34 065254 GEAR 4 35 03245010 671 6 5 0 18 36 30014755 63 5 2 37 03244810 671 6 5 0 16 38 30014939 5 1 6 1 39 03510400 LUBRICATOR 1 40 03386000 6 5 32 ...

Page 58: ...065300 09 2016 Page 58 SECTION 4 PARTS Hydraulic Tank Assembly Illustration ...

Page 59: ...3572402 COLLAR 2 8 13150036 5 8 7 21 3 9 03160901 6 5 3 10 069939 6 5 2 11 065259 FILTER 1 12 98080003 2 7 1 7 1 13 98080004 7 2 5 1 14 066444 7 5 7 1 15 065586 9 2 1 3 8 1 16 070065 671 6 5 0 2 17 068655 6 5 4 18 45070727 63 5 2 19 03365100 671 187 0 2 20 03231050 671 6 5 0 2 21 03385600 6 5 2 22 03220401 671 6 5 0 6 23 03385600 6 5 8 24 065258 FILTER 1 25 03160006 6 5 1 26 13152900 81 7 21 1 27 ...

Page 60: ...065300 09 2016 Page 60 SECTION 4 PARTS Engine Assembly Illustration ...

Page 61: ... 671 187 0 8 17 065832 6 7 1 18 13467900 57 1 1 19 03220701 671 6 5 0 1 20 45020371 63 5 1 21 03415001 1 22 069488 COLLECTOR 1 23 069023 6 9 7 3 1 24 068125 COLLAR 1 25 065260 COUPLER 1 26 068126 3527 7 21 1 27 069925 671 6 5 0 2 28 069026 6 5 4 29 069027 671 6 5 0 2 30 069028 3 1 1 31 03217504 6 5 1 32 13009604 7 63 5 55 67 5 1 33 03237553 671 6 5 4 34 03385050 6 5 4 35 067562 2 1 36 63529618 8 1...

Page 62: ...065300 09 2016 Page 62 SECTION 4 PARTS Hydraulic Pump Assembly Illustration ...

Page 63: ... 10 03160902 6 5 10 11 03150600 6 5 2 12 03635007 211 725 1 13 065589 1 283 1 5 14 065261 7 6 6 1 15 03365150 671 187 0 4 16 03237702 671 6 5 0 4 17 13152800 81 7 21 3 18 13154000 211 725 1 19 03621100 211 725 1 20 03123401 PIPE 1 21 03160900 6 5 1 22 03220601 671 6 5 0 4 23 03364003 671 187 0 4 24 065591 2 17 5217 1 25 065263 3803 1 26 065592 2 5 5 1 1 27 13154010 5 8 7 21 1 28 03385000 6 5 2 29 ...

Page 64: ...065300 09 2016 Page 64 SECTION 4 PARTS Hydraulic Cooler Assembly Illustration ...

Page 65: ... 33840908 RADIATOR 1 2 45155465 6833257 1 3 03220701 671 6 5 0 4 4 069939 6 5 10 5 069938 6 5 10 6 03220601 671 6 5 0 4 7 13152900 81 7 21 2 8 03606000 2 2 9 03160006 6 5 3 10 03628100 211 725 1 11 03639800 81 7 21 1 12 13161211 211 725 1 13 13152600 81 7 21 1 14 98080006 7 5 725 1 15 13153900 81 7 21 1 ...

Page 66: ...065300 09 2016 Page 66 SECTION 4 PARTS Fuel Tank Assembly Illustration ...

Page 67: ...FAIRLEAD 1 5 30322212 3 1 1 6 13009605 5 21 1 67 5 1 7 13572444 COLLAR 1 8 069938 6 5 2 9 069939 6 5 2 10 03220200 671 6 5 0 2 11 15101425 PLATE 1 12 03365100 671 187 0 3 13 33140028 211 725 1 14 13577901 03 6 15 25170177 3 3 1 16 25170176 3 3 1 17 25170178 3 3 1 18 20051354 6 9 7 3 1 19 13008905 TAP 1 20 069925 671 6 5 0 3 21 068655 6 5 4 22 03385050 6 5 2 ...

Page 68: ...065300 09 2016 Page 68 SECTION 4 PARTS Wiring Assembly Illustration ...

Page 69: ... 7 1 9 1 8 60031667 1 7 9 32 1 9 03480601 03 1 10 070058 CABLE 1 11 33482061 51 1 7 1 12 069937 671 6 5 0 2 13 069938 6 5 2 14 069939 6 5 2 15 068667 671 187 0 4 16 03220701 671 6 5 0 2 17 068667 671 187 0 4 18 03227700 671 6 5 0 3 19 60031756 75 6 67 0 1 20 065265 67 57 1 6 7 1 21 60020128 PLATE 1 22 60031672 75 6 67 0 1 23 069940 63 5 2 24 065625 285 2817 5 1 25 02330800 6 5 2 26 03489504 86 55 ...

Page 70: ...065300 09 2016 Page 70 SECTION 4 PARTS Operator Console Assembly Illustration ...

Page 71: ...3 065266 3527 7 21 3 4 30014950 3527 7 21 1 5 069938 6 5 14 6 03227702 671 6 5 0 10 7 03240501 671 6 5 0 6 8 03386011 6 5 12 9 03366300 671 187 0 6 10 30014864 03 1 11 03227700 671 6 5 0 2 12 069938 6 5 2 13 13480200 PLUG 2 14 30014864 03 1 15 64844800 75 1 1 16 068667 671 187 0 4 17 065274 386 87721 1 18 067566 217 7 1 19 067565 217 7 6833257 1 ...

Page 72: ...065300 09 2016 Page 72 SECTION 4 PARTS Throttle Assembly Illustration ...

Page 73: ...mbly Parts List Item Part Description Qty 1 065267 1 9 5 1 2 03227520 671 6 5 0 2 3 069938 6 5 2 4 068667 671 187 0 2 5 071906 25 1 6 071907 3 1 1 7 065268 CABLE 1 8 03220901 671 6 5 0 1 9 03364001 671 187 0 2 10 065266 3527 7 21 1 11 98080007 7 1 9 5 1 ...

Page 74: ...065300 09 2016 Page 74 SECTION 4 PARTS Control Lever Assembly Illustration ...

Page 75: ...241700 671 6 5 0 1 7 065575 203 7 9 5 75 160 66 21 1 8 068667 671 187 0 8 9 069939 6 5 8 10 065576 7 57 8 7 21 4 11 065577 57 8 7 21 4 12 50101182 211 7 1 52 2 13 065578 21752 9 5 2 14 03242000 671 6 5 0 1 15 065579 7 52 1 16 065580 7 52 1 17 03364001 671 187 0 4 18 03364002 7 187 4 19 98080008 7 1 52 1 20 98080009 7 1 52 1 21 98080012 75 9 9 5 1 22 98080013 75 9 9 5 1 23 98080010 7 1 52 1 24 9808...

Page 76: ...065300 09 2016 Page 76 SECTION 4 PARTS Control Lever Assembly Illustration ...

Page 77: ...ssembly Parts List Item Part Description Qty 1 065581 TAP 1 2 03168500 6 7 2 3 13150036 211 725 2 4 13161234 211 725 1 5 03600009 2 2 6 03630302 81 7 21 1 7 03381000 6 5 4 8 03214600 671 6 5 0 2 9 03363001 671 187 0 2 10 63840000 9 5 1 11 98080015 7 9 5 1 ...

Page 78: ...065300 09 2016 Page 78 SECTION 4 PARTS Block Drainages and Servos Illustration ...

Page 79: ...Parts List Item Part Description Qty 1 25200650 211 725 1 2 03160901 6 5 6 3 13150036 211 725 2 4 13166010 PLUG 1 5 03150006 6 5 1 6 45500134 6833257 1 7 03383202 6 5 4 8 03220901 671 6 5 0 1 9 068667 671 187 0 2 10 03220401 671 6 5 0 1 11 03600009 2 2 12 065582 6 7 1 ...

Page 80: ...065300 09 2016 Page 80 SECTION 4 PARTS Hood Assembly Illustration ...

Page 81: ... 7 21 2 4 065332 3 1 1 5 065583 9 5 7 21 03 1 2 6 03364001 671 187 0 2 7 065269 2 1 1 8 03220601 671 6 5 0 2 9 068666 6 5 2 10 069938 6 5 2 11 068667 671 187 0 2 12 065335 6 7 1 13 03230501 671 6 5 0 2 14 03385601 6 5 2 15 065584 1 1 16 03230501 671 6 5 0 4 17 03385600 6 5 8 18 03365100 671 187 0 4 19 065333 7 2 1 1 20 065334 7 1 1 ...

Page 82: ...065300 09 2016 Page 82 SECTION 4 PARTS Bucket Valve Fitting Assembly Illustration ...

Page 83: ...1 065624 675 8725 1 2 13160013 PLUG 3 3 03160902 6 5 5 4 03160901 6 5 4 5 065270 7 6 6 1 6 13152800 81 7 21 2 7 068655 6 5 2 8 03231301 671 6 5 0 2 9 03385201 6 5 2 10 03365100 671 187 0 2 11 25200603 211 725 1 12 065589 1 283 1 1 13 13152700 81 7 21 4 14 03605800 2 4 15 13843506 7 52 7 1 16 13843507 9 9 1 ...

Page 84: ...065300 09 2016 Page 84 SECTION 4 PARTS Hydraulic Hose Assembly Illustration ...

Page 85: ...33 3 4 03121890 26 0 0 633 1 5 03121868 26 0 0 633 1 6 03111845 26 0 0 633 1 7 03121913 26 0 0 633 4 8 03130021 26 0 0 633 2 9 03111963 26 0 0 633 1 10 03111959 26 0 0 633 1 11 03111918 26 0 0 633 1 12 03121880 26 0 0 633 1 13 03121890 26 0 0 633 1 14 03121865 26 0 0 633 1 15 03121863 26 0 0 633 1 16 03121925 26 0 633 0 633 1 17 03111846 26 0 0 633 2 18 03123200 26 0 0 633 1 ...

Page 86: ...065300 09 2016 Page 86 SECTION 4 PARTS Decal Assembly Illustration ...

Page 87: ... 1 5 03665029 DECAL LPA 88 1 6 03660177 81 62 1 1 7 03660230 62 1 1 8 03665022 1 9 03660170 5 5 72 23 5 725 6 0 18 1 10 03666024 7 1 0 1 2 11 03666066 5 8 1 12 03664406 8 5 17 1 13 03664801 6 5 180 5 1 14 03660192 851 5 1 15 03660160 50 6 50 77 5 1 16 03666312 6723 1 1 25 23 1 1 7 22 1 17 03660169 1 5 527 7 1 1 1 18 03664970 35 66 7 87721 0 5 1 25 23 1 1 7 22 1 19 03449900 5 9 7 4 ...

Page 88: ...065300 09 2016 Page 88 SECTION 4 PARTS Decal Assembly Illustration cont d ...

Page 89: ...065300 09 2016 Page 89 SECTION 4 PARTS Decal Assembly Parts List cont d Item Part Description Qty 1 03660062 17 5 1 32 17 1 2 03660099 1 5 2 6 5 1 2 3 03660098 1 7 21 1 4 03666066 5 8 1 ...

Page 90: ...065300 09 2016 Page 90 SECTION 4 PARTS Maintenance Tools Illustration ...

Page 91: ...nance Tools Parts List Item Part Description Qty 1 069928 2 5 1 2 03519600 5 6 1 3803 1 3 03519800 PIPE 1 4 03519900 1 5 03572000 6 5 5 9 5 1 6 03572300 1 33 5 1 7 069929 PP 1 8 069930 1 9 069931 1 10 069932 2 5 1 11 065300 3 576 7 2 1 12 069933 1 ...

Page 92: ...065300 09 2016 Page 92 SECTION 4 PARTS Hourmeter Illustration ...

Page 93: ...065300 09 2016 Page 93 SECTION 4 PARTS Hourmeter Parts List Item Part Description Qty 1 065625 2850 7 5 1 ...

Page 94: ...065300 09 2016 Page 94 SECTION 4 PARTS Bucket Hydraulic Cylinder Assembly Illustration ...

Page 95: ...4 PARTS Bucket Hydraulic Cylinder Assembly Parts List Item Part Description Qty 1 068703 26 2 0 633 2 2 03160901 6 5 4 3 03150006 6 5 2 4 03581403 BALL 1 5 065266 3527 7 21 1 6 03220902 671 6 5 0 2 7 13572414 COLLAR 2 8 065637 9 5 1 ...

Page 96: ...065300 09 2016 Page 96 SECTION 4 PARTS Swivel Hydraulic Cylinder Assembly Illustration ...

Page 97: ...st Item Part Description Qty 1 03121440 26 0 0 633 2 2 03160901 6 5 3 3 13150032 81 7 21 1 4 065635 9 5 1 5 069713 1 5 3 1 6 03160902 6 5 5 7 065636 9 9 1 8 13153950 81 7 21 3 9 03150600 6 5 1 10 25160560 26 5 520 1 5 9 9 1 11 03150006 6 5 1 12 065266 3527 7 21 1 13 98190004 7 9 9 1 ...

Page 98: ...065300 09 2016 Page 98 SECTION 4 PARTS Trilateral Tipping Bucket Assembly Illustration ...

Page 99: ... 068658 3 1 1 12 068665 671 6 5 0 1 13 068666 6 5 2 14 068667 187 4 15 068659 6 5 1 16 065272 1 5 1 17 065627 3 1 1 18 03511120 LUBRICATOR 1 19 068663 86 4 20 03220700 6 5 1 21 10013191 3 1 1 22 03240901 6 5 1 23 03220800 6 5 4 24 069938 6 5 8 25 068667 187 4 26 45250025 RABBET 2 27 069940 63 5 1 28 55020771 1 1 29 069940 63 5 19 30 03520300 9 5 7 21 03 1 2 31 068669 3 1 1 32 069938 6 5 4 33 06866...

Page 100: ...065300 09 2016 Page 100 SECTION 4 PARTS Trilateral Tipping Bucket Assembly Illustration cont d ...

Page 101: ...671 6 5 0 2 11 03366001 671 187 0 2 12 065632 3 1 1 13 03364004 671 187 0 2 14 03383300 6 5 6 15 03220800 671 6 5 0 2 16 03220401 671 6 5 0 4 17 069939 6 5 4 18 03365100 671 187 0 2 19 03350007 211 7 21 1 20 065633 1 1 21 070065 671 6 5 0 1 22 068655 6 5 1 23 03385201 6 5 3 24 03230511 671 6 5 0 12 25 03572040 6 5 12 26 03241000 671 6 5 0 5 27 03366300 671 187 0 5 28 03386201 6 5 5 29 10012918 DOO...

Page 102: ...065300 09 2016 Page 102 SECTION 4 PARTS Trilateral Tipping Bucket Assembly Illustration cont d ...

Page 103: ...RTS Trilateral Tipping Bucket Assembly Parts List cont d Item Part Description Qty 1 10013152 6833257 2 2 13480217 PLUG 2 3 03400602 3 1 2 4 03231501 671 6 5 0 12 5 03572040 6 5 12 6 10013151 5 1 6 1 7 03220401 671 6 5 0 2 8 068666 6 5 2 ...

Page 104: ...065300 09 2016 Page 104 SECTION 4 PARTS Hydraulic Tank Connections Illustration ...

Page 105: ...RT NO DESCRIPTION QTY 1 25250480 1 5 1 2 065639 7 6 6 1 3 45070934 3 1 2 4 03221000 6 5 2 5 068667 187 2 6 065640 ROD 1 7 99150014 7 1 8 03739800 63 7 3 1 1 9 03112033 PIPE 2 10 03168500 6 7 4 11 03150006 6 5 2 Hydraulic Tank Connections Parts List ...

Page 106: ...065300 09 2016 Page 106 SECTION 4 PARTS 1 2 Control Plates Illustration ...

Page 107: ...065300 09 2016 Page 107 SECTION 4 PARTS ITEM PART NO DESCRIPTION QTY 1 069934 PLATE 1 2 069935 PLATE 1 Control Plates Parts List ...

Page 108: ...065300 09 2016 Page 108 SECTION 4 PARTS Control Levers Illustration ...

Page 109: ...ART NO DESCRIPTION QTY 1 25300372 675 8725 1 2 065270 7 6 6 1 3 03168500 6 7 4 4 13166010 PLUG 2 5 13152700 211 725 2 6 03605800 2 2 7 23150232 9 5 1 8 065635 9 5 1 9 03366001 187 2 10 065266 3527 7 21 2 11 069713 1 5 3 2 Control Levers Parts List ...

Page 110: ...065300 09 2016 Page 110 SECTION 4 PARTS Manufacturer Plates Illustration ...

Page 111: ... 4 PARTS ITEM PART NO DESCRIPTION QTY 1 03660062 PLATE 1 2 03660113 0 18 785 5 6 3 7 2 3 03660123 0 18 785 5 6 3 7 2 4 03666024 PLATE 2 5 03660098 PLATE 2 6 03664875 0 18 785 5 6 3 7 2 7 13480602 PLUG 8 Manufacturer Plates Parts List ...

Page 112: ...065300 09 2016 Page 112 SECTION 4 PARTS AT12L Bucket Assembly Illustration ...

Page 113: ...5 068667 187 1 6 065628 9 5 7 21 03 1 2 7 91470151 6 5 2 8 30322086 6 7 1 9 23160015 RABBET 1 10 03220401 6 5 2 11 069939 6 5 2 12 069938 6 5 2 13 065645 3 1 1 14 03735002 635 1 1 15 065646 283 1 1 16 03433400 63 7 3 1 1 17 065583 9 5 7 21 03 1 2 18 03364001 187 2 19 068657 60 225 1 20 03240701 6 5 2 21 03386201 6 5 4 AT12L Bucket Assembly Parts List ...

Page 114: ...065300 09 2016 Page 114 SECTION 4 PARTS Bucket Plate Illustration ...

Page 115: ...065300 09 2016 Page 115 SECTION 4 PARTS ITEM PART NO DESCRIPTION QTY 1 03660099 PLATE 2 Bucket Plate Parts List ...

Page 116: ...065300 09 2016 Page 116 SECTION 4 PARTS TAV 11 02 9 2 4 6 3 6 7 8 5 1 10 11 12 11 AT12L Bucket Chassis Illustration ...

Page 117: ... NO DESCRIPTION QTY 1 68646 7 1 66 6 1 2 68647 7 1 66 6 1 3 68647 86 2 4 065647 3 1 2 5 068649 LUBRICATOR 2 6 068650 5 1 5 1 6 7 068651 6 5 2 8 068652 187 2 9 068653 6 3 1 10 068654 6 5 4 11 068655 6 5 8 12 068656 187 4 AT12L bucket Chassis Parts List ...

Page 118: ...065300 09 2016 Page 118 SECTION 4 PARTS TAV 08 03 TAV 08 02 16 19 18 17 11 14 12 13 10 9 15 16 16 8 7 16 15 16 1 15 3 6 1 5 4 14 14 2 TAV 02 01 15 A1 B1 AT12L Hydraulic Tank Connections Illustration ...

Page 119: ...2200 6 5 2 5 03388910 6 5 2 6 03369110 187 2 7 45070939 3 1 2 8 03391000 6 5 2 9 03391050 6 5 2 10 073502 187 2 11 25200548 81 7 21 1 12 03385201 6 5 1 13 03365100 187 1 14 03122000 PIPE 4 15 03150006 6 5 4 16 03168500 6 7 10 17 03605800 2 2 18 03111973 PIPE 2 19 13152700 211 725 2 AT12L Hydraulic Tank Connections Parts List ...

Page 120: ...065300 09 2016 Page 120 Hydraulic Schematic ...

Page 121: ...065300 09 2016 Page 121 Hydraulic Schematic cont d ...

Page 122: ...065300 09 2016 Page 122 Electrical Schematic ...

Page 123: ... REFERENCE REVISION BY 09 2016 Initial Release AW A 07 2017 AW B 05 2018 18 002 18 027 18 030 18 031 18 036 MW C MN 18 036 MW D 01 2019 MN 18 019 18 063 18 082 18 108 18 112 18 133 18 203 18 229 19 003 19 011 MW E 01 2022 Updated Covers MK Manual Revision ...

Page 124: ...E T P A R A G O U L D A R K A N S A S 7 2 4 5 0 8 7 0 2 3 6 7 7 5 1 8 0 0 6 4 3 0 0 9 5 T O L L F R E E U S A O N LY MAILING P O B O X 8 1 9 P A R A G O U L D A R K A N S A S 7 2 4 5 1 A L L E N E N G C O M C O N N E C T W I T H U S O N S O C I A L ...

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