Allen-Bradley 440G-TZS21UPLH Installation Instructions Manual Download Page 4

4

Rockwell Automation Publication 440G-IN016A-EN-P - October 2017

TLSZR/L-GD2 Guard Locking Switch

Manual Override Key for Power to Release Version

The cover with manual override key is intended for use with a Power to 
Release version TLSZR-GD2. It provides an auxiliary release function 
for use when power is not available to achieve automatic/electrical 
interlocking.

Mounting Restrictions

If a pair of TLS-Z switches is mounted close to each other, the two 
inductive fields interact causing crosstalk, which results in nuisance 
faults and false operation.

An absolute minimum of 200 mm (8 in.) must be used to help achieve 
correct operation.

The restriction applies if a TLS-Z switch is mounted close to the 
440G-LZ guard locking and the 440N-Z SensaGuard™ switches.

For Learn Process light-emitting diode error codes, see

Status/

Diagnostic LED Error Codes during the Learn Process on page 5

.

If there’s an internal fault, the switch disables the OSSD outputs. Safety 
A and Safety B to the safe state 0V and the diagnostic output light-
emitting diode flashes red at 1 Hz or 4 Hz, depending on the fault.

Commissioning

Before use, the switch must first “learn” a new RFID door target. This 
step is not done at the factory, as there are two options:

“Multi-Time” learn:

 the switch can learn up to eight targets 

consecutively

“One-Time” learn:

 the switch can learn just one target, for life, non-

reversible*

– “One-Time” learn can be invoked at any time, not just at 

commissioning. For example, the switch could “Multi-Time” 
learn consecutively four different targets, and then complete a 
“One-Time” learn that would help prevent it from learning any 
more targets.

Connections

8-Pin Micro (M12)

Color Function  Pin

8-Pin Cordset 
889D-F8AB-* 
or cable version

White Aux 

1

Brown 24V 

DC+ 

2

Green Lock 

3

Yellow 

Safety B+ OSSD Input

4

Gray 

Safety A OSSD Output

5

Pink 

Safety B OSSD Output

6

Blue Gnd 

0V  7

Red 

Safety A+ OSSD Input

8

* Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.

1

1.2 N•m (10.62 lb•in)

2

90°

90°

2   24V DC+

1   Aux 

7   0V

6   Safety B

3   Lock Command

8

   Safety A+

4   Safety B+

5   Safety A

Status/Diagnostic LED Indicator

Operating

Status/Diagnostic LED State

Meaning

Solid Green 

Door/guard closed and locked, safety outputs active.

Solid Red

Door/guard not locked, safety outputs off.

Blinking Red 

Unit failure. See Troubleshooting.

Blinking Green

Door/guard closed and locked, no input signal.

Troubleshooting

Status/
Diagnostic 
LED State

Status

Troubleshooting

Off

Not powered

Solid Green

OSSD on

Solid Red

OSSD not active

Blinking Green

Power up test 
or 
Safety inputs not present

Check 24V DC or OSSD inputs (yellow and red 
wire) 

Blinking Red

1 Hz Flash: Recoverable fault 
4 Hz Flash: Non-recoverable fault 

Recoverable fault: Check OSSD. Outputs are not 
shorted to GND, 24V DC, or each other. Cycle 
power.
Non-recoverable fault: Cycle power. 

IMPORTANT

During the learning process, the target and actuator must 
always be inserted or withdrawn from the switch together in 
their normal mounting configuration. If the target is 
introduced or withdrawn without the actuator, or the actuator 
is inserted without the target present, then it’s possible a non-
recoverable fault condition occurs (requiring you to power off-
on cycle).

Summary of Contents for 440G-TZS21UPLH

Page 1: ...itivo senza prima avere letto e compreso le istruzioni per l installazione Queste istruzioni per l installazione sono disponibili per alcune lingue sul sito www rockwellautomation com literature IMPORTANTE Não instale esse dispositivo sem estudar e compreender as instruções de instalação Essa folha de instruções de instalação está disponível em algumas línguas em www rockwellautomation com literat...

Page 2: ...TÜV Operating Characteristics TLSZR GD2 Power to Release TLSZL GD2 Power to Lock Assured Locking Distance mm in Maximum target distance 13 0 51 Maximum clearance between actuator base and switch in the door closed position 5 mm 0 2 in See Clearance in ClosedPosition mm in and Maximum Actuator Insertion Distance for Locking on page 3 Torque for M5 Mounting 1 4 Nm 12 39 lb in Torque for Cover Mounti...

Page 3: ...ApproachDirections The actuator and target are always be mounted as close coupled and can approach the switch in any of the three entry slot positions shown Approach from the underside is not allowed Figure 1 Clearance in Closed Position mm in and Maximum Actuator Insertion Distance for Locking Provide a separate mechanical stop to protect the switch Minimum clearance 2 0 08 Maximum assured lockin...

Page 4: ...ime learn consecutively four different targets and then complete a One Time learn that would help prevent it from learning any more targets Connections 8 Pin Micro M12 Color Function Pin 8 Pin Cordset 889D F8AB or cable version White Aux 1 Brown 24V DC 2 Green Lock 3 Yellow Safety B OSSD Input 4 Gray Safety A OSSD Output 5 Pink Safety B OSSD Output 6 Blue Gnd 0V 7 Red Safety A OSSD Input 8 Replace...

Page 5: ...ect the 24V DC power to pin 2 The switch conducts a self testing regime at the end of which the diagnostic light emitting diode shows solid red 3 Test to confirm the machine cannot start 4 Confirm the lock control at pin 3 is set to 0V for PTR and 24V for PTL types 5 Test again to confirm the machine cannot start 6 Close the guard door and then confirm the guard is mechanically locked and the diag...

Page 6: ...0 55 33 1 3 6 5 0 26 25 5 1 20 5 0 81 5 0 2 5 5 0 22 21 0 83 17 0 67 43 1 69 6 0 24 5 0 2 73 2 87 4 0 16 Status Diagnostic LED Target Alignment Mark 14 0 55 2 2 0 09 24 0 94 4 2 0 17 19 2 0 76 M12 18 0 71 20 0 79 8 0 31 40 1 57 31 4 22 6 8 0 27 4 x 5 5 0 22 2 x M3 19 0 75 13 0 51 51 2 0 52 2 05 Actuator Use with flexible actuator only 23 2 0 91 11 9 0 47 19 0 75 440G ATZAE xxxx 29 3 1 15 7 0 28 20...

Page 7: ...ntingInformation mm in 1 2 N m 10 62 lb in 2 x M5 1 4 N m 12 39 lb in 3 x M5 15 0 59 Steel bolts Plastic pins Fzh 2000 N 450 lb Fzh 1500 N 337 lb 5 0 20 dia 2 x M5 1 4 N m 12 39 lb in 1 2 N m 10 62 lb in 5 5 0 22 6 0 24 20 0 79 86 5 3 4 35 1 38 40 1 57 13 0 51 19 0 75 6 0 24 7 0 28 180 Target Actuator ...

Page 8: ...es inputs are 0V OSSDs are de energized to 0V Green LED is flashing to indicate series inputs are not 24V Actuator 5 is in sensing range and locked Switch 5 is functioning properly Series inputs are 0V OSSDs are de energized to 0V Green LED is flashing to indicate series inputs are not 24V OSSDs are OFF Target Actuator 1 Target Actuator 2 Target Actuator 3 Switch 1 Switch 2 Switch 3 RTN 24V DC Pow...

Page 9: ... 2 3 4 5 6 7 8 9 RANGE 1 2 3 4 5 6 7 8 9 10 TIME Gry Pnk Brn Yel Red Blu Wht Aux TLSZR GD2 DI 440R D22R2 EMD 440R EM4R2D The safety function initiated by the E Stop meets the safety performance requirements of SIL CL3 per IEC 62061 2015 for Category 0 and has a Category 4 structure that can be used in systems requiring Performance Levels up to PLe per ISO 13849 1 2008 24V Class 2 Power Source M K1...

Page 10: ... manual release which can indicate abuse or interference Check for damage which can cause loss of sealing at the lid or conduit entry If there is any malfunction or damage no attempts at repair can be made The unit must be replaced before machine operation is allowed DO NOT DISMANTLE THE UNIT DeclarationofConformity This product conforms to the Essential Health and Safety Requirements EHSRs of the...

Page 11: ...Rockwell Automation Publication 440G IN016A EN P October 2017 11 TLSZR L GD2 Guard Locking Switch Notes ...

Page 12: ...ve this document complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center Knowledgebase Articles How to Videos FAQs Chat User Forums and Product Notification Updates https rockwellautomation custhelp com Local Technical Support Phone Numbers Locate the phone number for your country http www rockwella...

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