Allen-Bradley 1794-OW8 Installation Instructions Download Page 1

Publication 1794-IN019E-EN-P - May 2009

Installation Instructions

FLEX I/O 8 Relay Output Module

Cat. No. 1794-OW8, 1794-OW8K, 1794-OW8XT 

(Modules with a K in the last position of the catalog number are 
conformally coated to meet noxious gas requirements of ISA/ANSI-71.040 
1985 Class G3 Environment.

European Hazardous Location Approval

The 1794-OW8, 1794-OW8K, 1794-OW8XT modules are European Zone 2 
approved.

 

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. 
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication 

SGI-1.1

 available from your local Rockwell Automation sales office or online at 

http://www.literature.rockwellautomation.com

) describes some important differences between solid state 

equipment and hard-wired electromechanical devices. Because of this difference, and also because of the 
wide variety of uses for solid state equipment, all persons responsible for applying this equipment must 
satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages 
resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many 
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot 
assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, 
equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell 
Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

WARNING

Identifies information about practices or circumstances that can cause an 
explosion in a hazardous environment, which may lead to personal injury or 
death, property damage, or economic loss.

IMPORTANT

Identifies information that is critical for successful application and understanding 
of the product.

ATTENTION

Identifies information about practices or circumstances that can lead to personal 
injury or death, property damage, or economic loss. Attentions help you identify a 
hazard, avoid a hazard, or recognize the consequence

ATTENTION

Environment and Enclosure

This equipment is intended for use in a Pollution Degree 2 industrial 
environment, in overvoltage Category II applications (as defined in IEC 60664-1), 
at altitudes up to 2000 m (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according 
to IEC/CISPR 11. Without appropriate precautions, there may be difficulties with 
electromagnetic compatibility in residential and other environments due to 
conducted and radiated disturbances.
This equipment is supplied as open-type equipment. It must be mounted within 
an enclosure that is suitably designed for those specific environmental 
conditions that will be present and appropriately designed to prevent personal 
injury resulting from accessibility to live parts. The enclosure must have suitable 
flame-retardant properties to prevent or minimize the spread of flame, 
complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if 
non-metallic. The interior of the enclosure must be accessible only by the use of 
a tool. Subsequent sections of this publication may contain additional 
information regarding specific enclosure type ratings that are required to comply 
with certain product safety certifications.
In addition to this publication, see:

Industrial Automation Wiring and Grounding Guidelines, for additional 
installation requirements, Allen-Bradley publication 

1770-4.1

.

NEMA Standards 250 and IEC 60529, as applicable, for explanations of 
the degrees of protection provided by different types of enclosure.

WARNING

When you insert or remove the module while backplane power is on, an 
electrical arc can occur. This could cause an explosion in hazardous location 
installations. Be sure that power is removed or the area is nonhazardous 
before proceeding.

ATTENTION

FLEX I/O is grounded through the DIN rail to chassis ground. Use zinc plated 
yellow-chromate steel DIN rail to assure proper grounding. The use of other 
DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, 
or are poor conductors, can result in improper or intermittent grounding. Secure 
DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use 
end-anchors appropriately.

ATTENTION

Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal 
damage and affect normal operation.  Follow these guidelines when you handle 
this equipment:

Touch a grounded object to discharge potential static.

Wear an approved grounding wriststrap.

Do not touch connectors or pins on component boards.

Do not touch circuit components inside the equipment.

Use a static-safe workstation, if available.

Store the equipment in appropriate static-safe packaging when not in 
use.

WARNING

If you connect or disconnect wiring while the field-side power is on, an 
electrical arc can occur. This could cause an explosion in hazardous location 
installations. Be sure that power is removed or the area is nonhazardous 
before proceeding.

ATTENTION

Personnel responsible for the application of safety-related programmable 
electronic systems (PES) shall be aware of the safety requirements in the 
application of the system and shall be trained in using the system.

ATTENTION

Do not remove or replace a Terminal Base unit while power is applied. 
Interruption of the backplane can result in unintentional operation or machine 
motion.

ATTENTION

To comply with the CE Low Voltage Directive (LVD), this equipment must be 
powered from a source compliant with the following:
Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV).

European Zone 2 Certification (The following applies when the product bears the Ex 
or EEx Marking)

This equipment is intended for use in potentially explosive atmospheres as defined by European 
Union Directive 94/9/EC and has been found to comply with the Essential Health and Safety 
Requirements relating to the design and construction of Category 3 equipment intended for use 
in potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by compliance 
with EN 60079-15 and EN 60079-0.

WARNING

Observe the following additional Zone 2 certification requirements.

This equipment is not resistant to sunlight or other sources of UV 

radiation.

This equipment must be installed in an enclosure providing at least IP54 

protection when applied in Zone 2 environments.

This equipment shall be used within its specified ratings defined by 

Allen-Bradley.

Provision shall be made to prevent the rated voltage from being 

exceeded by transient disturbances of more than 40% when applied in 
Zone 2 environments.

This equipment must be used only with ATEX certified backplanes.

Secure any external connections that mate to this equipment by using 

screws, sliding latches, threaded connectors, or other means provided 
with this product.

Do not disconnect equipment unless power has been removed or the 

area is known to be nonhazardous.

Summary of Contents for 1794-OW8

Page 1: ...ype ratings that are required to comply with certain product safety certifications In addition to this publication see Industrial Automation Wiring and Grounding Guidelines for additional installation requirements Allen Bradley publication 1770 4 1 NEMA Standards 250 and IEC 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure WARNING When you ...

Page 2: ...orable code de température le plus faible peut être utilisé pour déterminer le code de température global du système Les combinaisons d équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l installation WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous Do not disconnect con...

Page 3: ...sing 240V power to a relay you must connect a snubber across the load Failure to connect a snubber across the load relay contacts can result in generation of electromagnetic noise which could disrupt nearby electrical equipment including your 1794 FLEX I O chassis Use Allen Bradley part number 599 KA04 or 1401 NX1 ATTENTION Apply only 24V DC power to the power terminals on the terminal base unit M...

Page 4: ... Grounding Guidelines publication 1770 4 1 2 on signal ports Wire size Determined by installed terminal base Pilot Duty Rating C300 R150 North American temp code T4 1794 OW8XT T5 1794 OW8 1794 OW8K IEC Temp Code T4 1794 OW8XT T5 1794 OW8 1794 OW8K Environmental Attribute Value Operating temperature IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb...

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