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104

Rockwell Automation Publication 1769-UM021G-EN-P - October 2015

Chapter 4

Complete Software Tasks Required at CompactLogix 5370 Controller Installation

Use the ControlFLASH Software to Load Firmware

You can use the ControlFLASH software to load firmware through a USB or
EtherNet/IP network connection. We recommend the following when you load
firmware via the ControlFLASH software:

•

Use a USB connection to load the firmware.

•

Remove the SD card, if one is installed in the controller.

Complete these steps to use the ControlFLASH software to load firmware.

1.

Verify that a connection exists between your computer and the
CompactLogix 5370 controller.

2.

Choose Start>Programs>FLASH Programming Tools>ControlFLASH.

3.

When the Welcome dialog box appears, click Next.

IMPORTANT

These steps show a 1769-L36ERM controller. The same steps also apply to all
other CompactLogix 5370 controllers with slight variations in screens.

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Summary of Contents for 1769-L16ER-BB1B

Page 1: ...ollers CatalogNumbers1769 L16ER BB1B 1769 L18ER BB1B 1769 L18ERM BB1B 1769 L19ER BB1B 1769 L24ER QB1B 1769 L24ER QBFC1B 1769 L27ERM QBFC1B 1769 L30ER 1769 L30ER NSE 1769 L30ERM 1769 L33ER 1769 L33ERM...

Page 2: ...marked by change bars as shown to the right of this paragraph Topic Page Added 1769 L19ER BB1B information Throughout document Added section Install the Removable Terminal Block 25 Added section Inst...

Page 3: ...a a USB Cable 31 Connect the Controller to an EtherNet IP Network 32 Connecting to Different EtherNet IP Network Topologies 32 Chapter2 InstalltheCompactLogix5370L2 Controller Before You Begin 36 Comp...

Page 4: ...to Set the IP Address of the Controller 79 Use the DHCP Server to Set the IP Address of the Controller 86 Use RSLinx Software to Set the IP Address of the Controller 87 Use the Studio 5000 Environment...

Page 5: ...Logix 5370 L3 Control Systems 142 Chapter7 UseI OModuleswithCompactLogix 5370L1Controllers Select I O Modules 143 Connect Field Power to I O Devices Connected to a CompactLogix 5730 L1 Control System...

Page 6: ...sion Modules 225 Common Configuration Parameters 226 I O Connections 227 Configure Distributed I O Modules on an EtherNet IP Network 227 Configure Distributed I O Modules on a DeviceNet Network 231 Mo...

Page 7: ...o a Specific I O Module has Timed Out 280 Interrupt the Execution of Logic and Execute the Fault Handler 281 System Overhead Time Slice 282 Configure the System Overhead Time Slice 283 Sample Controll...

Page 8: ...leshooting 305 Fault Type Determination 307 Use the CompactLogix 5370 Controllers Status Indicators 308 AppendixB ReplacementConsiderations Product Comparison 311 Dimensions 312 Power Supply Wiring 31...

Page 9: ...5370 L2 Controllers Quick Start publication IASIMP QS025 Describes basic tasks to design install and start a CompactLogix 5370 L2 control system CompactLogix 5370 L3 Controllers Quick Start publicati...

Page 10: ...equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately design...

Page 11: ...de de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont suj...

Page 12: ...y Rockwell Automation Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 when applied in Zone 2 environments Secure any external connect...

Page 13: ...includes the controller an embedded power supply and embedded I O points The embedded power supply for the series A L16ER L18ER or L18ERM controller is a 24V DC nominal non isolated power supply with...

Page 14: ...support by controller catalog number See Chapter 7 for further information about the I O modules IMPORTANT You must use a dedicated external Class 2 SELV approved power supply to provide power to the...

Page 15: ...0 L1 controller follow these steps 1 Install the Secure Digital Card 2 Install the System 3 Connect to the Controller via a USB Cable 4 Connect the Controller to an EtherNet IP Network ATTENTION Do no...

Page 16: ...controller even when it is not used If the controller experiences a major non recoverable fault extended fault information is saved to the card 1 Verify that the SD card is locked or unlocked accordin...

Page 17: ...in only one orientation The beveled corner is at the top If you feel resistance when inserting the SD card pull it out and change the orientation 4 Gently press the card until it clicks into place 5...

Page 18: ...rements Available DIN Rails Minimum Spacing System Dimensions AvailableDINRails You can mount the CompactLogix 5370 L1 controller on the following DIN rails EN 50 022 35 x 7 5 mm 1 38 x 0 30 in EN 50...

Page 19: ...bumpers on the backof your CompactLogix 5370 L1 controller before mounting it on the EN 50022 35 x 15 mm 1 38 x 0 59 in DIN rail Bumper Selection For more information on Bumper Selection see Rockwell...

Page 20: ...ler Chapter 1 SystemDimensions This graphic shows the system dimensions This graphic shows the system dimensions with Expansion I O modules installed 144 00 mm 5 67 in 130 00 mm 5 11 in 100 00 mm 3 94...

Page 21: ...oller into position on the DIN rail and push the locking tabs in ATTENTION This product is intended to be mounted to a well grounded mounting surface such as a metal panel Additional grounding connect...

Page 22: ...Logix 5370 L1 control system Install the Removable Terminal Block A removable terminal block RTB is supplied with your wiring base assembly To remove pull up on the RTB handle This allows the mounting...

Page 23: ...ut devices that are connected to the embedded I O modules of the controller or local expansion modules Power must be connected to the FP and FP terminals to provide power to input or output devices th...

Page 24: ...to the embedded I O modules of the controller and local expansion modules via the removable connector see page 144 Use a power source that most effectively meets your application needs That is calcula...

Page 25: ...s for other external power supplies can vary from the steps that are described here Complete these steps to connect power to the CompactLogix series B L16ER L18ER L18ERM and series A L19ER controllers...

Page 26: ...L1 controller 5 Connect the wire that is connected to the 24V DC terminal on the external 24V DC power source to the VDC terminal that is the top terminal on the removable connector 6 Connect the wir...

Page 27: ...r source that is connected to a CompactLogix 5370 L1 controller IMPORTANT If your application requires a power control device for example a switch or relay between the external 24V DC power source and...

Page 28: ...e a USB cable to connect your computer to the USB port With this connection you can upgrade firmware and download programs to the controller directly from your computer Plug the USB cable into the Com...

Page 29: ...ected to the network Star network topology One port on the controller is connected to the network There are connection and configuration requirements for each EtherNet IP network topology For more inf...

Page 30: ...equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately design...

Page 31: ...de de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont suj...

Page 32: ...y Rockwell Automation Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 when applied in Zone 2 environments Secure any external connect...

Page 33: ...ontrollers have embedded I O points You wire the input and output points via a removable connector The controller supports the use of up to four Compact I O modules on the local 1769 CompactBus backpl...

Page 34: ...e steps 1 Install the Secure Digital Card 2 Install the System 3 Connect to the Controller via a USB Cable 4 Connect the Controller to an EtherNet IP Network ATTENTION CompactLogix 5370 L2 control sys...

Page 35: ...controller even when it is not used If the controller experiences a Major Non recoverable Fault extended fault information is saved to the card 1 Verify that the SD card is locked or unlocked accordin...

Page 36: ...in one orientation only The beveled corner is at the bottom If you feel resistance when inserting the SD card pull it out and change the orientation 4 Gently press the card until it clicks into place...

Page 37: ...eDINRails You can mount the CompactLogix 5370 L2 controller on the following DIN rails EN 50 022 35 x 7 5 mm 1 38 x 0 30 in EN 50 022 35 x 15 mm 1 38 x 0 59 in WARNING When used in a Class I Division...

Page 38: ...es ventilation and electrical isolation SystemDimensions This graphic shows the system dimensions for the 1769 L24ER QB1B controller Bottom Top CompactLogix 5370 L2 Controller with Embedded Power Supp...

Page 39: ...69 L24ER QB1B controller with expansion modules installed This graphic shows the system dimensions for the 1769 L24ER QBFC1B controller 118 00 mm 4 65 in 115 00 mm 4 53 in 35 00 mm 1 38 in 105 mm 4 13...

Page 40: ...d This graphic shows the system dimensions for the 1769 L27ERM QBFC1B controller This graphic shows the system dimensions for the 1769 L27ERM QBFC1B controller with expansion modules installed 118 00...

Page 41: ...ion Publication 1769 UM021G EN P October 2015 Chapter 2 Install the CompactLogix 5370 L2 Controller 118 00 mm 4 65 in 35 00 mm 1 38 in 105 mm 4 13 in 140 00 mm 5 51 in 18 00 mm 0 71 in 126 6 mm 4 98 i...

Page 42: ...assembled modules to the clean work surface including any previously mounted modules 4 Drill and tap the mounting holes for the recommended M4 or 8 screw 5 Place the modules back on the panel and chec...

Page 43: ...DINrailtochassisground Use zinc plated yellow chromate steel DIN rail to assure proper grounding The use of other DIN rail materials for example aluminum or plastic that can corrode oxidize or are poo...

Page 44: ...roller 1 Pull out the bottom locking tabs 2 Hook the top of the controller on the DIN rail 3 Swing it downward until the controller is flush against the DIN rail and push it down against the DIN rail...

Page 45: ...f you are using local expansion modules see Local Expansion Modules Optional on page 214 for more information on how to install them in a CompactLogix 5370 L2 control system IMPORTANT You must install...

Page 46: ...You can use the bare wire or a spade lug The terminals accept a 6 35 mm 0 25 in spade lug 3 Tighten the retaining screw making sure the pressure plate secures the wire Recommended torque when tighten...

Page 47: ...ied for use in all applications for example use in nonhazardous and hazardous environments Before installing an external power supply consult all specification and certification information to verify...

Page 48: ...DC connections on the external 24V DC power source 4 Strip 8 mm 0 31 in insulation from the end of the wire that you connect to the 24VDC terminal on the controller IMPORTANT The 1606 XLDNET4 power su...

Page 49: ...ect the wire from the 24V DC terminal on the external 24V DC power source to the COM terminal on the controller IMPORTANT If your application requires a power control device for example a switch or re...

Page 50: ...roller directly from your computer Plug the USB cable into the CompactLogix 5370 L2 controller IMPORTANT When you remove power from the CompactLogix 5370 L2 controller to cycle power the OK status ind...

Page 51: ...s connected to the network There are connection and configuration requirements for each EtherNet IP network topology For more information see EtherNet IP Network Topologies on page 127 WARNING If you...

Page 52: ...equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately design...

Page 53: ...de de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont suj...

Page 54: ...y Rockwell Automation Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 when applied in Zone 2 environments Secure any external connect...

Page 55: ...two more banks The controller has a power supply distance rating of four This rating means that the controller must be within four slots of the power supply You can install as many as three modules be...

Page 56: ...torage A 1784 SD2 SD card with 2 GB of memory storage or more 1784 SD1 SD cards are also available if you need more memory ATTENTION TheCompactLogix5370L3controlsystemsdonotsupport removalandinsertion...

Page 57: ...back into the controller or to install a new SD card into the controller We recommend that you leave the SD card in the controller even when it is not used If the controller experiences a Major Non re...

Page 58: ...nly one orientation The beveled corner is at the top An orientation logo is printed on the card If you feel resistance when inserting the SD card pull it out and change the orientation 4 Gently press...

Page 59: ...escribes how to assemble a local bank Complete these steps to install the controller This example describes how to attach a 1769 Compact I O power supply to the controller 1 Verify that line power is...

Page 60: ...it clicks making sure that it locks 7 If your system does not use any local expansion modules use the tongue and groove slots described earlier to attach a 1769 ECR Compact I O end cap terminator to t...

Page 61: ...te You can use the bare wire or a spade lug The terminals accept a 6 35 mm 0 25 in spade lug 3 Tighten the terminal screw making sure the pressure plate secures the wire Recommended torque when tighte...

Page 62: ...other If you separate modules into multiple banks the banks can be vertical or horizontal to each other Figure 1 shows example systems with local expansion modules included Wire Type Wire Size Termin...

Page 63: ...P October 2015 Chapter 3 Install the CompactLogix 5370 L3 Controller Figure 1 Example CompactLogix 5370 L3 Control Systems 1769 CRLx Cable Horizontal Orientation Vertical Orientation Bank 1 Bank 2 Ban...

Page 64: ...Spacing System Dimensions Power Supply Distance Rating MinimumSpacing Maintain spacing from enclosure walls wireways and adjacent equipment Allow 50 mm 2 in of space on all sides as shown This spacin...

Page 65: ...Install the CompactLogix 5370 L3 Controller SystemDimensions This graphic shows the system dimensions 132 mm 5 20 in 118 mm 4 65 in 55 mm 2 17 in 70 mm 2 76 in 35 mm 1 38 in 35 mm 1 38 in 35 mm 1 38 i...

Page 66: ...hic shows an example configuration Ground the System For more information see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Device Power Supply Distance Rating Compact...

Page 67: ...assembled modules to the clean work surface including any previously mounted modules 4 Drill and tap the mounting holes for the recommended M4 or 8 screw 5 Place the modules back on the panel and chec...

Page 68: ...System Connect power to the CompactLogix 5370 L3 control system that is based on the 1769 Compact I O power supply your application uses For more information on connecting power to your CompactLogix 5...

Page 69: ...USB cable to connect your computer to the USB port With this connection you can upgrade firmware and download programs to the controller directly from your computer Plug the USB cable into the Compact...

Page 70: ...n electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding ATTENTION Do not plug a DH 485...

Page 71: ...ou use it in different EtherNet IP network topologies Device level Ring network topology Both ports on the controller are connected to the network with requirements about how the connections are made...

Page 72: ...RSLinx Classic 2 59 00 or later CompactLogix 5370 L2 controllers require RSLinx Classic software version 2 59 01 or later The1769 L19ER BB1B controller requires RSLinx Classic software version 3 74 00...

Page 73: ...00 xxx xxx xxx 127 xxx xxx xxx 224 to 255 xxx xxx xxx Some other values are reserved based on an application by application basis You can complete one of these tasks dependent on system conditions Set...

Page 74: ...n use these tools to set the IP address of a CompactLogix 5370 controller Bootstrap Protocol BOOTP server Dynamic Host Configuration Protocol DHCP server RSLinx Classic software Studio 5000 Logix Desi...

Page 75: ...has anIP address Does controller have IP address in nonvolatile memory or is an SD card installed that is configuredto load a project with an IP address tothecontroller on a power cycle Yes No Is cont...

Page 76: ...P DHCP server If you use another BOOTP DHCP server contact your network administrator to verify that you are using it correctly To use the BOOTP server your computer and the controller must be connect...

Page 77: ...the programming software installation CD Complete these steps to set the IP address of the controller with the BOOTP DHCP server 1 Start the BOOTP DHCP software IMPORTANT Before you start the BOOTP DH...

Page 78: ...m the Tools menu choose Network Settings 3 Type the Subnet Mask of the network The Gateway address Primary or Secondary DNS address and Domain Name fields are optional 4 Click OK The Request History p...

Page 79: ...iption for the controller 8 Click OK 9 To assign this configuration to the controller wait for the controller to appear in the Relation List panel and select it 10 Click Disable BOOTP DHCP When power...

Page 80: ...P DHCP from RSLinx perform the following 1 Make sure that a USB cable is connected to your computer and the controller 2 Start RSLinx Classic software After several seconds an RSWho dialog box appears...

Page 81: ...disable BOOTP DHCP from the Studio 5000 environment perform the following 1 Start the application 2 Open the project 3 Right click on the controller and choose Properties 4 On the Controller Properti...

Page 82: ...location of network addresses and configurations to newly attached modules Be cautious when using DHCP software to configure a module A BOOTP client such as the EtherNet IP communication modules can s...

Page 83: ...x 5370 controllers can start from a DHCP server only if the DHCP server is written to handle BOOTP queries This requirement is specific to the DHCP server used Consult your system administrator to see...

Page 84: ...inx software After several seconds an RSWho dialog box appears 3 If no RSWho dialog box appears from the Communications pull down menu choose RSWho The RSWho dialog box appears and includes the USB dr...

Page 85: ...to the port 7 Type the new IP address and Network Mask 8 Click OK As with all configuration changes if desired make sure that you are using the SD card in a way that does not overwrite the IP address...

Page 86: ...0 controller To set the IP address via the application you must be connected to your controller via the USB port Complete these steps to set the IP address of the controller 1 Start the application 2...

Page 87: ...October 2015 Chapter 4 Complete Software Tasks Required at CompactLogix 5370 Controller Installation 3 Click Download 4 Click Download again The new project is downloaded to the controller and the pr...

Page 88: ...x 5370 Controller Installation Chapter 4 5 Right click the controller name and choose Properties 6 On the Controller Properties dialog box click the Internet Protocol tab The IP Settings Configuration...

Page 89: ...ter 4 Complete Software Tasks Required at CompactLogix 5370 Controller Installation 8 Enter desired IP address and other configuration information and click OK 9 When prompted to confirm the IP addres...

Page 90: ...sing the SD card see Chapter 12 Use a Secure Digital Card on page 297 IMPORTANT To set the IP address from an SD card software is not required during the power up process However you must have previou...

Page 91: ...A BOOTP DHCP server limits the possibility of duplicate IP address assignment However you can only use the BOOTP DHCP server to set the IP address of the controller and not to change it If you decide...

Page 92: ...has an IP address and Network Configuration Type 3 Type a new IP address and make any other desired changes 4 To assign this configuration to the controller click Static in the Network Configuration T...

Page 93: ...370 controllers with slight variations in screens 1 Verify that your computer is connected to the controller 2 Verify that your project is online 3 Right click the controller name and choose Propertie...

Page 94: ...ng the SD card to change the IP address on a CompactLogix 5370 controller A project is stored on the SD card The project that is stored on the SD card includes another IP address for the CompactLogix...

Page 95: ...ith an image stored on the card If you use the ControlFLASH or AutoFlash utilities you need an EtherNet IP network or USB connection to the controller The firmware is available with the application or...

Page 96: ...asks Required at CompactLogix 5370 Controller Installation Chapter 4 Complete these steps to download firmware from the support website 1 On the Rockwell Automation Support Page click Product Compatib...

Page 97: ...1769 UM021G EN P October 2015 Chapter 4 Complete Software Tasks Required at CompactLogix 5370 Controller Installation 3 Click Find Product Downloads 4 Type a term in the Product Search field 5 Select...

Page 98: ...1 Complete Software Tasks Required at CompactLogix 5370 Controller Installation Chapter 4 6 Click the correct product and select the desired firmware revision 7 Click Downloads when the firmware is di...

Page 99: ...M021G EN P October 2015 Chapter 4 Complete Software Tasks Required at CompactLogix 5370 Controller Installation 9 Click the Firmware link 10 Enter the required credentials and click Sign In 11 Click I...

Page 100: ...Rockwell Automation Publication 1769 UM021G EN P October 2015 103 Complete Software Tasks Required at CompactLogix 5370 Controller Installation Chapter 4 12 Click Close when the download is complete...

Page 101: ...a the ControlFLASH software Use a USB connection to load the firmware Remove the SD card if one is installed in the controller Complete these steps to use the ControlFLASH software to load firmware 1...

Page 102: ...nd the network until you see the controller 6 Choose the controller at the first instance in which it appears as shown in the following graphic and click OK IMPORTANT If you expand the controller that...

Page 103: ...October 2015 Chapter 4 Complete Software Tasks Required at CompactLogix 5370 Controller Installation 7 Choose the revision level to which you want to update the controller and click Next 8 To start th...

Page 104: ...e click Cancel and click Yes AutomaticUpgradeforCompactLogix5370L1EmbeddedI OModule After the controller firmware upgrade process is complete the controller can execute a firmware upgrade for its embe...

Page 105: ...ash to load firmware through a USB or EtherNet IP network connection Let the upgrade complete without interruption If you interrupt a firmware upgrade that is in process you are alerted that an error...

Page 106: ...Select your controller and click Download You can also choose to click Update Firmware to complete this process If you do so skip to step 6 A dialog box appears to indicate that the project revision a...

Page 107: ...sks Required at CompactLogix 5370 Controller Installation 7 Click Update 8 When the Update Firmware dialog box appears click Yes Before the firmware upgrade begins you can be warned about your control...

Page 108: ...oad firmware eliminates the need for software to complete this task Your application requires the following to load firmware from an SD card at power up You must have saved the project to the SD card...

Page 109: ...lightly different front designs and mode switch placements This graphic shows the mode switch on a CompactLogix 5370 L1 controller This graphic shows the mode switch on a CompactLogix 5370 L2 controll...

Page 110: ...rmware Create or delete tasks programs or routines Create or delete tags or edit online Import a program to the controller Change the port configuration of the controller advanced port configuration n...

Page 111: ...uration nor network configuration settings Change between Remote Program Remote Test and Remote Run modes through the application Remote Run The controller executes scans tasks Enable outputs Edit onl...

Page 112: ...1B 1769 L24ER QB1B 1769 L24ER QBFC1B 1769 L27ERM QBFC1B 1769 L30ER 1769 L30ERM 1769 L30ER NSE 1769 L33ER 1769 L33ERM 1769 L36ERM Among the features the CompactLogix 5370 controllers support are dual E...

Page 113: ...0 xxx Logix Designer application version 21 00 00 or later For CompactLogix 5370 controllers that are using firmware revision 21 000 or later RSLinx Classicsoftware version 2 59 xx or later RSNetWorx...

Page 114: ...NSE 1769 L30ERM 1769 L33ER 2 MB As many as 16 Compact I O modules 1769 L33ERM 1769 L36ERM 3 MB As many as 30 Compact I O modules 1 CompactLogix 5370 L2 controllers have an embedded power supply There...

Page 115: ...rNet IP network 1769 L18ERM BB1B 1769 L27ERM QBFC1B 1769 L30ERM 1769 L33ERM 1769 L36ERM For more information on using CompactLogix 5370 controllers in applications that require Integrated Motion over...

Page 116: ...late the defined device With Compatible Module you can typically replace a device with another device that has the following characteristics Same catalog number Same or higher Major Revision Minor Rev...

Page 117: ...IMPORTANT Figure 3 Figure 4 and Figure 5 show CompactLogix 5370 controllers that are used in a DLR network topology on an EtherNet IP network You can also use CompactLogix 5370 controllers in linear...

Page 118: ...rNet IP Network Figure 5 shows an example EtherNet IP system configuration for a 1769 L33ERM controller Figure 5 Example 1769 L33ERM Control System Configuration on an EtherNet IP Network 1769 L27ERM...

Page 119: ...Example 1769 L33ERM Control System Configuration on a DeviceNet Network For more information on using the CompactLogix 5370 L2 or L3 controllers on DeviceNet networks see Communicate over Networks on...

Page 120: ...from your computer via a USB connection EtherNet IP Network Communication The EtherNet IP network offers a full suite of control configuration and data collection services by layering the Common Indus...

Page 121: ...gix 5370 controllers that areusing firmware revision 20 Configurethe CompactLogix project Define EtherNet IPcommunication ChangeIPaddress for devices on network including the CompactLogix 5370 control...

Page 122: ...outing tables required Nodes on an EtherNet IP Network When configuring your CompactLogix 5370 control system you must account for the number of Ethernet nodes you include in the I O configuration sec...

Page 123: ...ion section for example PanelView Plus terminals Linking devices such as the 1788 EN2DNR Ethernet to DeviceNet linking device Third party devices that are directly connected to the EtherNet IP network...

Page 124: ...following devices require communication via a socket interface Modbus TCP IP device Barcode scanners EtherNet IP Network Topologies CompactLogix 5370 controllers support these EtherNet IP network typ...

Page 125: ...lication Guide publication ENET AP005 Figure 8 shows an example 1769 L18ERM BB1B control system using a DLR network topology Figure 8 Example 1769 L18ERM BB1B Control System Using DLR Network Topology...

Page 126: ...M control system using a DLR network topology Figure 10 Example 1769 L33ERM Control System Using a DLR Network Topology 1769 L27ERM QBFC1B PanelView Plus 7 Stratix 5700 PowerFlex 525 1734 AENTR POINT...

Page 127: ...nology to remove any need for a separate switch as required in Star network topologies Figure 11 shows an example 1769 L18ERM BB1B control system using a linear network topology Figure 11 Example 1769...

Page 128: ...workTopology A star network topology is a traditional EtherNet IP network that includes multiple devices that are connected to each other via an Ethernet switch Figure 14 shows a 1769 L18ERM BB1B cont...

Page 129: ...hapter 6 Communicate over Networks Figure 15 Example 1769 L27ERM QBFC1B Control System Using a Star Network Topology Figure 16 shows an example 1769 L33ERM control system using a star topology Figure...

Page 130: ...upgraded to a required minimum firmware revision level For example the ControlLogix 1756 ENBT communication module must use firmware revision 4 005 or later to support QoS technology To make sure comm...

Page 131: ...n triggers Unscheduled messaging lets you send and receive data when needed This table lists information for CompactLogix 5370 controllers Table 5 CompactLogix 5370 Controller EtherNet IP Network Port...

Page 132: ...rks Software Required Version Functions RSLogix 5000 20 For CompactLogix 5370 controllers using firmware revision 20 Configure the CompactLogix project Studio 5000 environment 21 or later For CompactL...

Page 133: ...ober 2015 Chapter 6 Communicate over Networks Figure 17 Example 1769 L24ER QB1B Control System Using a DeviceNet Network Figure 18 shows an example 1769 L33ERM using a DeviceNet network Figure 18 Exam...

Page 134: ...cribed on 142 The scanner as a master can own up to 63 slave I O nodes Another DeviceNet master can own a scanner that is simultaneously a master and be a slave The scanner has this functionality Supp...

Page 135: ...he controller has an embedded power supply which disallows the installation of 1769 SDN scanners between the controller and the power supply Additionally the controller has embedded I O modules that d...

Page 136: ...Rating Calculation Impact 1769 L24ER QB1B 1 The embedded I O module is the first module in the module count At its maximum power supply distance rating the 1769 SDN scanner can be installed in slot 3...

Page 137: ...canner placement in a 1769 L24ER QBFC1B or 1769 L27ERM QBFC1B control system the embedded I O module appearance isdifferent between the physical appearance and the appearance in the application of the...

Page 138: ...ntroller must be the leftmost device in the system and you can only install up to three modules between the controller and the power supply Therefore any 1769 SDN scanners that are installed to the le...

Page 139: ...t on the bank For example if a bank uses a 1769 PA2 Compact I O power supply each side of the bank has a current capacity of 1A at 5V DC and 0 4A at 24V DC Because a 1769 SDN scanner has a current dra...

Page 140: ...O Modules CompactLogix 5370 L1 control systems offer these I O module options Embedded I O Modules Local Expansion Modules Distributed I O Modules over an EtherNet IP Network Topic Page Select I O Mod...

Page 141: ...minals provides power to input and output devices that are connected to the embedded I O modules or local expansion modules of the controller For example input or output devices such as a barcode scan...

Page 142: ...VDC and VDC terminals for only series A controllers see Appendix C You can use the external 24V DC power source that provides power to the FP and FP terminals to power other components or devices in t...

Page 143: ...and series A L19 controllers 1 Verify that the separate external 24V DC power source that powers the CompactLogix 5370 L1 controller is not powered 2 Connect wires to the and connections on the extern...

Page 144: ...connector to the CompactLogix 5370 L1 controller and pull the connector off the controller 4 Connect the wire that is connected to the terminal on the external 24V DC power source to the FP terminal t...

Page 145: ...th terminal from the top on the removable connector 6 Plug the removable connector into the controller 7 Secure the removable connector in place 8 Turn on power to the separate external 24V DC power s...

Page 146: ...input and output devices that are connected to the embedded I O modules on the controller Series A for L16ER L18ER and L18ERM controllers require an extra external 24V DC power source for the FP and F...

Page 147: ...g release clip and insert the wire 3 With the wire in place pull the screwdriver off the spring release clip 4 Repeat step 2 for all embedded I O wires that are needed in your application IMPORTANT If...

Page 148: ...wire RemoveandReplaceandI OModuleConnector Complete these steps to remove and replace and I O module connector 1 Verify that the control system is not powered 2 Use a small screwdriver to loosen the s...

Page 149: ...ANT When using Figure 19 and Figure 20 use the following guidelines With this wiring configuration you can monitor the input devices even if field power is interrupted for example by the MCR The FP co...

Page 150: ...CompactLogix 5370 L16ER L18ER and L18ERM Controllers with Input Devices Powered by External Power Supplies Series A Alternate Series B Figure 20 CompactLogix 5370 L1 Controllers with Input Devices Pow...

Page 151: ...esign your application so that power consumption does not exceed the power supply ratings The following figure is a wiring example that complies with the National Electrical Code NEC standard for isol...

Page 152: ...s B L16ER L18ER L18ERM and Series A L19 Controllers with Input Devices Powered by a V Terminal on Embedded I O Module Series A Alternate Series B Figure 22 CompactLogix 5370 L1 Controllers with Input...

Page 153: ...ct 2 wire systems to embedded output points 0 7 The same wiring connections can be used with output points 8 15 Figure 23 CompactLogix 5370 L1 Controllers Embedded Digital Output Point Wiring Diagram...

Page 154: ...1G EN P October 2015 157 Use I O Modules with CompactLogix 5370 L1 Controllers Chapter 7 Figure 24 CompactLogix 5370 L1 Controllers Embedded Digital Output Point Wiring Diagram Load Load Terminal Bloc...

Page 155: ...modules does not exceed the available POINTBus backplane current of 1 A and field power current of 3 A IMPORTANT For a full description of how to use 1734 POINT I O modules see the POINT I O Digital...

Page 156: ...aw up to 1 A of POINTBus backplane current and the modules to its right can draw as much current as is provided by the expansion power supply Additionally the expansion power supply breaks the availab...

Page 157: ...connect an external 24V DC power source to the FP and FP terminals on the removable connector on the controller to provide power to input and output devices that are connected to the local expansion...

Page 158: ...nts The default setting is module dependent You can configure RPI values for each local expansion module in your control system However the complete I O configuration has an impact on the rate at whic...

Page 159: ...EtherNet IP network in your CompactLogix 5370 L1 control system Consider the following when using distributed I O modules over an EtherNet IP network Each remote EtherNet IP adapter included in the s...

Page 160: ...O Layout You must validate the layout of 1734 POINT I O modules in your CompactLogix 5370 L1 control system Consider these points when validating I O layout placement Set the Number of Local Expansion...

Page 161: ...in a CompactLogix 5370 L1 control system when creating project as shown in the following graphic or when the number of local expansion modules is changed Each time the controller is powered up it com...

Page 162: ...hat has an active connection from the controller the controller I O status indicator flashes green to indicate the condition If multiple contiguous modules are removed under power connections to all m...

Page 163: ...ta from I O modules You set an RPI rate for each I O module in your system The CompactLogix 5370 L1 controllers attempt to scan an I O module at the configured RPI rate For individual I O modules a Mo...

Page 164: ...n 20 ms For data size greater than 20 bytes use the size value as the RPI For example if the total data size is 40 bytes each ASC module can be scanned in 40 ms You are not required to set individual...

Page 165: ...using a combination of local expansion modules that when combined with current consumption of the rest of the system exceeds 1 A 5V DC Name Fault Information Condition In Which Fault Occurs Module RP...

Page 166: ...t a 1734 FPD POINT I O Field Potential Distribution module between local expansion modules to renew field power or change the field power from DC to AC that is separate DC I O modules from AC I O modu...

Page 167: ...k updates output modules at the end of the task After the task executes it does not execute again until the event occurs again Each Event task requires a trigger IMPORTANT When using the Event task wi...

Page 168: ...ties Trigger Description Input Data State Change The input point triggers the Event task that is based on the change of state COS configuration for the point The COS configuration is set on the Module...

Page 169: ...k the Input Configuration tab b Enable COS for the digital input points on which a state change that is Off to On or On to Off triggers the Event task c Set the desired input filter time for each COS...

Page 170: ...f desired set a time so the Event task executes if no event occurs with the value On the following example dialog box the time is 10 ms If no event occurs for 10 ms the Event task executes f Set the t...

Page 171: ...onfigure I O Complete these steps to add a 1734 POINT I O module to your CompactLogix 5370 L1 control system 1 Right click PointIO and choose New Module You can also right click Expansion I O 2 Select...

Page 172: ...in 1 0 ms increments That is you cannot set the RPI to a value of 2 3 ms It must be 2 0 or 3 0 Module definition Set of configuration parameters that affect data transmission between the controller a...

Page 173: ...n connection selection is made when configuring the remote adapter For example if you want to use a rack optimized connection with digital I O modules in a remote 1734 POINT I O system you configure t...

Page 174: ...77 Use I O Modules with CompactLogix 5370 L1 Controllers Chapter 7 1 Right click Ethernet and choose New Module 2 Select the desired Ethernet adapter and click Create The New Module dialog box appears...

Page 175: ...pactLogix 5370 L1 Controllers 4 Right click the new adapter and choose New Module 5 Select the desired I O module and click Create The New Module dialog box appears 6 Configure the new I O module as n...

Page 176: ...odules QuickView Pane below the Controller Organizer Connection tab in the Module Properties dialog box Programming logic to monitor fault data so you can act When a fault occurs on an I O module a ye...

Page 177: ...pactLogix 5370 L1 Controllers The following graphic shows the Quick View Pane which indicates the type of fault To see the fault description on the Connection tab in Module Properties dialog box compl...

Page 178: ...omplete these steps to identify the source of the BUS OFF minor fault 1 Make sure the number of local expansion modules in the project matches the number of modules that are physically installed in th...

Page 179: ...these I O module options Embedded I O Modules Local Expansion Modules Optional Distributed I O Modules over an EtherNet IP Network Topic Page Select I O Modules 183 Embedded Analog I O Modules Data Ar...

Page 180: ...ules on CompactLogix 5370 L2 controllers 1769 L24ER QB1B controller The digital input points and digital output pointsare on oneembedded I Omodule Therefore the 1769 L24ER QB1B controller is considere...

Page 181: ...re inputs 0 7 Group 1 is used to configure inputs 8 15 The default filter time for each group is 8 ms You can the filter times to 0 0 ms 0 1 ms 0 5 ms 1 0 ms 2 0 ms and 4 0 ms as shown in this graphic...

Page 182: ...agram for the embedded digital input points Figure 26 CompactLogix 5370 L2 Controllers Embedded Digital Input Point Wiring Diagram Figure 27 shows an example wiring diagram for the embedded digital ou...

Page 183: ...guration choices are made on the Input Configuration tab of the Module Properties dialog box as shown in the table IMPORTANT TheembeddedanalogI Opointsareavailableononlythe1769 L24ER QBFC1B and 1769 L...

Page 184: ...input types Figure 28 1769 L27ERM QBFC1B Controller Embedded Analog I O Wiring Termination Points IMPORTANT Figure 28 shows the embedded analog I O points on the 1769 L27ERM QBFC1B controller The embe...

Page 185: ...ing with voltage or current input types Figure 30 1769 L27ERM QBFC1B Controller Differential Connections Diagrams Earth Ground Ungrounded Thermocouple Grounded Thermocouple Earth Ground IMPORTANT You...

Page 186: ...ctions Wiring Diagrams Power Supply Earth Earth Voltage Transmitter Voltage Input Type Single ended Voltage Connections Current Input Type Single ended Current Connections Signal Ground Current Transm...

Page 187: ...example of 2 wire 3 wire and 4 wire RTD Resistance wiring diagrams on a 1769 L27ERM QBFC1B controller Figure 32 1769 L27ERM QBFC1B RTD Resistance Wiring Diagrams Earth Earth 3 wire Device Wiring Diag...

Page 188: ...dialog box as shown in the table Figure 33 shows an example of wiring input devices to the analog output points on the 1769 L27ERM QBFC1B controller when it is operating in voltage or current mode Fi...

Page 189: ...module See 1769 UM006 for further information Each counter uses differential inputs that are compatible with standard differential line driver output devices and single ended devices Figure 34 shows t...

Page 190: ...ed Counter Input Wiring Diagram Figure 36 shows an example of a single ended encoder that is wired to the embedded high speed counter inputs on a 1769 L27ERM QBFC1B controller Figure 36 1769 L27ERM QB...

Page 191: ...ows a wiring diagram for the embedded high speed counter output points Figure 37 1769 L27ERM QBFC1B Controller Embedded High speed Counter Output Wiring Diagram IMPORTANT Figure 37 shows the embedded...

Page 192: ...ation from the end of the wire 3 Push the wire into the open terminal until it is secure If your wire is too thin to push into the open terminal for secure placement we recommend that you connect the...

Page 193: ...ith one connection point In this case if the circuit is operating correctly the indicator light turns on Insert a continuity tester into the suspected I O connection point as shown in the following gr...

Page 194: ...nnel update time calculation is the result of several configuration choices that are described in the following section Channel Update Times Some combination of the following times determines the chan...

Page 195: ...the update time of that channel The process to account for increased voltage at an input point by using a thermocouple type input is cold junction compensation CJC You enable CJC for a given channel o...

Page 196: ...e Cold Junction Compensation every other scan an extra update time exists on the channel This extra update time increases the overall channel update time The filter frequency selection for the channel...

Page 197: ...d is the result of an Open Circuit Response selection for the channel IMPORTANT Keep the following in mind when calculating the CJC update time If multiple inputchannels areconfigured to use athermoco...

Page 198: ...at are based on channel configurations Table 14 Open Circuit Detection Response Definitions Response Option Definition Upscale Sets the input data value to full upper scale value of channel data word...

Page 199: ...time 57 ms 11 ms 614 ms 682 ms Channel 0 Input type Voltage Filter Frequency Selection 50 Hz Channel 1 Input type RTD Filter Frequency Selection 10 Hz Open Circuit Detection Enabled Channel 2 Input ty...

Page 200: ...e for all bits is 0 IMPORTANT The analog I O modules data structures apply to only the 1769 L24ER QBFC1B and 1769 L27ERM QBFC1B controllers The 1769 L24ER QB1B controller does not have an embedded ana...

Page 201: ...g normally 1 Input signal is over normal range UIx Underrange alarm bit for an input channel 0 Channel is operating normally 1 For bits 0 3 that is input channels the input signal is under the normal...

Page 202: ...ut Data Value Channel 1 2 Nu CL I3 CH I3 CL I2 CH I2 CL I1 CH I1 CL I0 CH I0 3 Nu CL O1 CH O1 CL O0 CH O0 Where Analog Output Data Value Channel x is the data written to the channel S Sign bit Nu Bit...

Page 203: ...10 S Process Alarm High Data Value Universal Input Channel 1 11 S Process Alarm Low Data Value Universal Input Channel 1 12 S Alarm Dead Band Value Universal Input Channel 1 13 Nu 14 EC Nu EA AL EI EO...

Page 204: ...ble 1 Enable EO Use this bit to enable or disable Open Circuit functionality on a channel 0 Disable 1 Enable Open Circuit Chx Use to set the Open Circuit Response for a channel 0 Upscale 1 Downscale 2...

Page 205: ...lue Alarm Dead Band Data Value Channel x Use to configure the Alarm Deadband value for a channel Configuration is done by using words 6 12 18 and 24 to set the deadband alarm value ETS Use to enable o...

Page 206: ...t to enable or disable the output channel interrupt function when a Low Clamp alarm is set 0 Disable 1 Enable PM Use this bit to set data a channel uses when it is in Program Idle mode 0 Hold Last Sta...

Page 207: ...nfigure the Clamp Low data value for a channel Ramp Rate Channel x Use this bit to set the RampRate value for a channel Table 18 CompactLogix 5370 L2 Controller Embedded Analog I O Module Configuratio...

Page 208: ...tional Data 0 0 0 Engineering Units 0 0 1 Engineering Units x 10 0 1 0 Scaled for PID 0 1 1 Percent Range 1 0 0 Spare 1 1 An attempt to write a non valid any Spare value bit configuration into the Inp...

Page 209: ...0 0 10 CU 426 0 1 1 0 0 1 120 Ni 618 0 1 1 0 1 0 120 Ni 672 0 1 1 0 1 1 604 NiFe 518 0 1 1 1 0 0 150 0 1 1 1 0 1 500 0 1 1 1 1 0 1000 0 1 1 1 1 1 3000 1 0 0 0 0 0 Table 22 Analog Output Data Format A...

Page 210: ...to four Compact I O modules as local expansion modules When possible use specialty Compact I O modules to meet unique application requirements Consider using a 1492 wiring system for each I O module...

Page 211: ...I O Modules Installation Instructions publication 1769 IN088 Compact I O DeviceNet Scanner Module Installation Instructions publication 1769 IN060 2 Use the tongue and groove slots to attach a 1769 EC...

Page 212: ...ounted toward the maximum number of EtherNet IP nodes of the controller For more information on maximum number of EtherNet IP nodes see Nodes on an EtherNet IP Network on page 125 The configurable RPI...

Page 213: ...ver a DeviceNet network in your CompactLogix 5370 L2 control system Logix Designer application or the Studio 5000 environment For more information see Configure Distributed I O Modules on an EtherNet...

Page 214: ...oller scans distributed I O modules at the configured RPI rates With embedded I O modules and local expansion modules however some system configuration parameters determine the actual rate at which th...

Page 215: ...e listings in Table 24 Monitor controller minor faults to determine if Module RPI overlaps have occurred All digital The following guidelines apply 1 2 modules can be scanned in 0 5 ms 3 4 modules can...

Page 216: ...previous RPI update The Minor Faults tabin the Controller Properties dialog box indicates in which module the RPI overlap occurs IfmultipleI Omodulesexperiencethefault theapplicationindicatesthatthef...

Page 217: ...L24ER QB1B controller One embedded I O module 1769 L24ER QBFC1B and 1769 L27ERM QBFC1B controllers Two embedded I O modules The embedded I O modules are not considered local expansion modules However...

Page 218: ...ting Calculation Impact 1769 L24ER QB1B 1 The embedded I O module is the first module in the module count At its maximum power supply distance rating the 1769 HSC high speed counter module can be inst...

Page 219: ...769 HSC high speed counter 1769 HSCHigh speed Module IMPORTANT When counting I O modules to determine the 1769 HSC high speed counter module placement in a 1769 L24ER QBFC1B or 1769 L27ERM QBFC1B cont...

Page 220: ...automatically created in the I O Configuration portion of the Controller Organizer Complete these steps to configure an embedded I O module in your CompactLogix 5370 L2 control system 1 Right click th...

Page 221: ...onfigure Local Expansion Modules Complete these steps to add a Compact I O module to your CompactLogix 5370 L2 control system and configure it 1 Right click the 1769 Bus and choose New Module 2 Select...

Page 222: ...the network supports For example if your system includes a remote system of 1734 POINT I O modules on a DeviceNet network the 1769 SDN scanner can only scan the distributed 1734 POINT I O modules as q...

Page 223: ...n connection selection is made when configuring the remote adapter For example if your CompactLogix 5370 L2 control system includes distributed digitalI O modules over an EtherNet IP and you want to u...

Page 224: ...ion 1769 UM021G EN P October 2015 Chapter 8 Use I O Modules with CompactLogix 5370 L2 Controllers 1 Right click Ethernet and choose New Module 2 Select the desired Ethernet adapter and click Create Th...

Page 225: ...9 Use I O Modules with CompactLogix 5370 L2 Controllers Chapter 8 3 Configure the new Ethernet adapter as necessary and click OK 4 Right click the new adapter and choose New Module 5 Select the desire...

Page 226: ...sary and click OK 7 Repeat these steps to add all desired distributed I O modules The following graphic is an example of a 1769 L27ERM QBFC1B control system that uses distributed I O modules over an E...

Page 227: ...ctLogix 5370 L2 control system can use distributed I O modules on a DeviceNet network Complete these steps to configure distributed I O modules on a DeviceNet network 1 If you have not done so install...

Page 228: ...ew 1769 SDN scanner as necessary and click OK 6 Use RSNetWorx for DeviceNet software to define the scan list in the 1769 SDN scanner to communicate data between the devices and the controller through...

Page 229: ...to monitor I O modules QuickView Pane below the Controller Organizer Connection tab in the Module Properties dialog box Programming logic to monitor fault data so you can act When a fault occurs on a...

Page 230: ...fault description on the Connection tab in Module Properties dialog box complete these steps 1 In the I O Configuration right click the faulted I O module and choose Properties 2 Click the Connection...

Page 231: ...tLogix 5370 L2 Controllers Chapter 8 End Cap Detection and Module Faults End cap detection is performed through the last module on a 1769 Bus If that module experiences a fault such that it cannot com...

Page 232: ...Modules CompactLogix 5370 L3 control systems offer these I O module options Local Expansion Modules Distributed I O Modules over an EtherNet IP Network Configure Distributed I O Modules on a DeviceNe...

Page 233: ...Use 1492 PanelConnect modules and cables if you are connecting input modules to sensors InstallLocalExpansionModules Complete these steps to install local expansion modules in your CompactLogix 5370...

Page 234: ...the end of the local bank See Figure 38 on page 239 for examples of how to connect a local bank to extra banks c Complete the installation of the remaining banks in your system The following example...

Page 235: ...ted toward the maximum number of EtherNet IP nodes for the controller For more information on maximum number of EtherNet IP nodes see Nodes on an EtherNet IP Network on page 125 The configurable RPI s...

Page 236: ...t use the following to use distributed I O modules over a DeviceNet network in your CompactLogix 5370 L3 control system Logix Designer application or the Studio 5000 environment For more information s...

Page 237: ...e frequency at which the controller sends data to and receives data from I O modules You set an RPI rate for each I O module in your system The CompactLogix 5370 L3 controllers attempt to scan an I O...

Page 238: ...DeviceNet network through 1769 SDN by using CMX5370 Ethernet or USB connection Module RPI guidelines can require adjustment increase of 1 ms ormore if CMX5370 controller application includes one or mo...

Page 239: ...y it is an I O module with a large Input Output array sizes Example modules that use large Input Output array sizes include the 1769 SDN and 1769 HSC modules In these cases we recommend that you adjus...

Page 240: ...one bank The following are the maximum current capacity requirements Maximum current capacity for one bank Maximum current capacity for each side of the power supply The maximum current capacity requ...

Page 241: ...n mA at 5V DC in mA at 24V DC in mA Left Required 1769 L30ER 1769 L30ERM 1769 L30ER NSE 1769 L33ER 1769 L33ERM 1769 L36ERM 1 500 225 500 225 Left Optional I O Module specific Up to 3 Module specific M...

Page 242: ...rrent Requirements at 5V DC in mA at 24V DC in mA at 5V DC in mA at 24V DC in mA Left Optional in an extra bank I O Modules IMPORTANT Insert a separate row in this calculation for each I O module Up t...

Page 243: ...stem requires multiple banks you can install the additional banks horizontally or vertically as shown in this graphic Each I O module also has a power supply distance rating and maximum current draw C...

Page 244: ...modules in the bank does not exceed the capacity of the power supply for the entire bank Modules are installed such that all power supply distance rating and system power consumption requirements are...

Page 245: ...design meets these requirements Compact I O communication bus expansion cables are used properly No more than eight modules are installed on either side of the power supply The power consumption of t...

Page 246: ...he controller and the power supply Therefore any Compact I O modules that are installed to the left of the power supply in the local bank are in a module slot that meets the module s power supply dist...

Page 247: ...High speed Counter Modules Installed in a 1769 L36ERM Control System Meeting the Power Supply Distance Rating Requirements of the High speed Counter Module Local Bank Extra Bank 1769 HSC Module 1769 H...

Page 248: ...hapter 9 Configure I O Complete these steps to add a Compact I O module to your CompactLogix 5370 L3 control system and configure it 1 Right click the 1769 Bus and choose New Module 2 Select the desir...

Page 249: ...ation Connection Type of connection between the controller writing the configuration and the I O module such as Output Data format Type of data that is transferred between the controller and I O modul...

Page 250: ...IP network 1 Right click Ethernet and choose New Module 2 Select the desired Ethernet adapter and click Create The New Module dialog box appears IMPORTANT WhenaddingdistributedI Omodules remembertocou...

Page 251: ...5 Chapter 9 Use I O Modules with CompactLogix 5370 L3 Controllers 3 Configure the new Ethernet adapter as necessary and click OK 4 Right click the new adapter and choose New Module 5 Select the desire...

Page 252: ...Configure the new I O module as necessary and click OK 7 Repeat these steps to add the desired distributed I O modules The following graphic is an example of a 1769 L33ERM control system that uses dis...

Page 253: ...ributed I O modules on a DeviceNet network Complete these steps to configure distributed I O modules on a DeviceNet network 1 If you have not done so install a 1769 SDN Compact I O DeviceNet scanner i...

Page 254: ...and click OK 6 Use RSNetWorx for DeviceNet software to define the scan list in the 1769 SDN scanner to communicate data between the devices and the controller through the scanner The following graphic...

Page 255: ...tor I O modules in the following ways QuickView Pane below the Controller Organizer Connection tab in the Module Properties dialog box Programming logic to monitor fault data so you can act When a fau...

Page 256: ...fault description on the Connection tab in Module Properties dialog box complete these steps 1 In the I O Configuration right click the faulted I O module and choose Properties 2 Click the Connection...

Page 257: ...ith CompactLogix 5370 L3 Controllers End Cap Detection and Module Faults End cap detection is performed through the last module on a 1769 Bus If that module experiences a fault such that it cannot com...

Page 258: ...nning for efficient application execution Application elements include the following Tasks Programs Routines Parameters and Local Tags Topic Page Elements of a Control Application 263 Tasks 264 Progra...

Page 259: ...in your application The controller executes only one task at a time One task can interrupt the execution of another task and take control In any given task multiple programs can be used However only...

Page 260: ...n Status Watchdog Program 1000 Program 1 Main Routine Fault Routine Program Local Tags and Parameters Other Routines Controller global Tags I O Data System shared Data Controller Fault Handler Task 1...

Page 261: ...res the task interrupts any lower priority tasks executes once and returns control to where the previous task left off Youcanconfigurethetimeperiodfrom0 1 2 000 000 00ms Thedefaultis10ms Itisalsocontr...

Page 262: ...ultiple tasks cannot share Programs and Programs appear only once in the Controller Organizer Task Priority Each task in the controller has a priority level The operating system uses the priority leve...

Page 263: ...ritten in one programming language Each program contains the following Local Tags Parameters A main executable routine Other routines An optional fault routine Figure 44 Program in a Control Applicati...

Page 264: ...w up as unscheduled programs Unscheduled programs in a task are downloaded to the controller with the entire project The controller verifies unscheduled programs but does not execute them You must sch...

Page 265: ...alls the associated program Use logic such as the Jump to Subroutine JSR instruction to call other routines You can also specify an optional program fault routine The controller executes this routine...

Page 266: ...north_tank_mix instead of a numeric format such as N7 0 0 The tag name itself identifies the data The tag lets you do the following Organize your data to mirror your machinery Document your applicati...

Page 267: ...u can configure it Configure pass through behavior on the Project tab of the Controller Properties dialog box If you choose not to show pass through properties only extended properties that have been...

Page 268: ...array element that does not explicitly have that particular extended property configured For example if the array tag MyArray has Max configured to 100 any element of the array that does not have Max...

Page 269: ...of multiple operations not sequenced Boolean or bit based operations Complex logical operations Message and communication processing Machine interlocking Operations that service or maintenance person...

Page 270: ...ed algorithms all work in the same manner regardless of who implements the project Use Standard Editors You create Add On Instructions by using one of three editors Relay Ladder Function Block Diagram...

Page 271: ...provides status information about a module To select a particular module object set the Object Name operand of the GSV SSV instruction to the module name The specified module must be present in the I...

Page 272: ...on the Module Reference parameter see the Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 and the Logix Designer application online help The MODULE object uses the...

Page 273: ...SSV Instructions for Monitoring When you add a GSV SSV instruction to the program the object classes object names and attribute names for each instruction are displayed For the GSV instruction you ca...

Page 274: ...For more information on how to determine the time for your application see Rockwell Automation Knowledgebase Tech Note 38535 The document is available at http www rockwellautomation com knowledgebase...

Page 275: ...Fault_Alert is set Figure 52 GSV Used to Identify I O Timeout For more information about attributes available with the Module object see the Logix5000 Controllers General Instructions Reference Manual...

Page 276: ...he major fault causes the execution of the Controller Fault Handler First develop a routine in the Controller Fault Handler that can respond to I O connection faults In the Module Properties dialog bo...

Page 277: ...r if there is no continuous task the overhead time slice has no effect The table shows the ratio between the continuous task and service communication at various system overhead time slices As shown i...

Page 278: ...ime Slice box 4 Use Run Continuous Task default or Reserve for System Tasks Click Run Continue Task when there is no communication or background tasks to process controller immediately returns to the...

Page 279: ...cations Sample Controller Projects The application includes sample projects that you can copy and modify to fit your application To access the sample projects complete these steps 1 From the File menu...

Page 280: ...performance drives including the following Kinetix 350 drives Kinetix 5500 drives Kinetix 5700 drives Kinetix 6500 drives PowerFlex 755 drives Standard infrastructure components Programming software...

Page 281: ...ot cause any physical motion in your system AXIS_CIP_DRIVE Axis The AXIS_CIP_DRIVE axis is a motion axis that is used with physical drives to cause physical motion in your system as determined by your...

Page 282: ...Position Loop configured Drive Limits Among the maximum number drives supported by the controllers there is a maximum number of Position Loop configured drives that are supported in the project for th...

Page 283: ...d All controllers and communication modules must have time synchronization enabled to participate in CIP Sync CIP Sync requires that devices in the system function in the following roles Grandmaster a...

Page 284: ...ogix 5370 controller To enable Time Synchronization on a CompactLogix 5370 controller complete these steps 1 In the Controller Organizer right click your controller and choose Properties The Controlle...

Page 285: ...P network Kinetix 350 drive Kinetix 5700 drive Kinetix 6500 drive PowerFlex 755 AC drive 1 In the I O configuration tree right click the Ethernet network and choose New Module The Select Module Type d...

Page 286: ...Network Application Chapter 11 2 Select the desired drive and click Create The New Module dialog box appears 3 Type a name for the module 4 Type a description if desired 5 Assign an EtherNet IP addres...

Page 287: ...hange the configuration for any of the following parameters click Change in the Module Definition area Revision Electronic Keying Connection Power Structure Verify Power Rating on Connection The Modul...

Page 288: ...works 1769 L30ERM 1769 L33ERM and 1769 L36ERM Controllers You can use the following controllers in control systems that require simpler configuration and complex configuration of Integrated Motion on...

Page 289: ...ion ControlSystemsRequiringComplexConfiguration Complex control systems that use Integrated Motion over an EtherNet IP network often include managed switches such as a Stratix 6000 switch and Kinetix...

Page 290: ...69 L18ERM BB1B controller is typically used in control systems that require simpler configuration regarding using Integrated Motion over an EtherNet IP network The simpler control system often include...

Page 291: ...l systems that require simpler configuration regarding using Integrated Motion over an EtherNet IP network The simpler control system often includes unmanaged switches such a Stratix 2000 switch and K...

Page 292: ...able for separate purchase and offer 2 GB of memory For information on how to install or remove an SD card from a CompactLogix 5370 controller see Install the Secure Digital Card on page 60 Topic Page...

Page 293: ...ow to use the SD card when installed in a CompactLogix 5370 controller that is how to store a project from the controller to the SD card and how to load a project from the SD card to the controller Ho...

Page 294: ...ditions and Settings for Project Loading Condition to Load Project from an SD Card into Controller RAM Required Setting in Controller Configuration Notes Controller power up On Power Up During a power...

Page 295: ...is dimmed unavailable verify the following Youhavespecifiedthecorrectcommunicationpathandareonlinewiththe controller The memory card is installed If the memory card is not installed a message in the l...

Page 296: ...is in progress the following occurs The OK indicator is flashing green The SD indicator is flashing green A dialog box indicates that the store is in progress When the store is complete the following...

Page 297: ...o load the project from an SD card These steps show a 1769 L18ERM BB1B controller The same steps apply for other CompactLogix 5370 controllers 1 Go online with the controller 2 Put the controller in P...

Page 298: ...e the load is in progress the following occurs The controller resets itself When the controller is resetting itself the status indicators execute a sequence of state changes for example a brief time w...

Page 299: ...occurs when the connection to the module is broken The controller state also indicates Faulted and the Controller fault is illuminated in red Status Indicator Description RUN Indicates the operating...

Page 300: ...a screen On the Module Info tab in the Status section the Major and Minor Faults are listed along with the Internal State of the module Notification in the Tag Editor General module faults are also re...

Page 301: ...nformation in the Major Faults tab of the Module Properties screen you must check the Major Fault on Controller option in the Connection tab When you are monitoring the configuration properties of a m...

Page 302: ...orce values can exist Flashing yellow One or more input or output addresses have been forced to an On or Off condition but the forces have not been enabled Table 41 I O State I O Status Indicator Stat...

Page 303: ...roller A nonrecoverable major fault occurred on the controller and cleared the program from memory A controller firmware update is in process An embeddedI Omodulefirmware update isinprocess Only Compa...

Page 304: ...no activity A 10 Mbps link half or full duplex exists no activity Ring network is operating normally and the controller is the active supervisor Ring network has encountered a rare partial network fau...

Page 305: ...tions CompactLogix L1 Series A and Series B FirmwareCompatibility CompactLogix L1 Series A and Series B Characteristics CompactLogix L1 Series B CompactLogix L1 Series A Power dissipation 11 5 W 12 W...

Page 306: ...n Publication 1769 UM021G EN P October 2015 Appendix B Replacement Considerations Dimensions There are no dimension differences between the Series A controller and the Series B controller Power Supply...

Page 307: ...Rockwell Automation Publication 1769 UM021G EN P October 2015 313 Replacement Considerations Appendix B SeriesAWiring...

Page 308: ...ontroller requires only one power supply but the Series B controller does support two power supplies You can retain the current power supply design for the Series A controller and avoid rewiring Contr...

Page 309: ...n 321 IMPORTANT This section describes how to power the controller via the VDC and VDC terminals ConnectionstotheVDC andVDC terminalsdonotprovidepowertoinputor output devices that are connected to the...

Page 310: ...controller and local expansion modules via the removable connector see page 144 The external power supply that provides power to the CompactLogix 5370 L1 controller must be dedicated to power the con...

Page 311: ...s Not all Class 2 SELV listed power supplies are certified for use in all applications for example use in nonhazardous and hazardous environments Before installing an external power supply consult all...

Page 312: ...nnector off the CompactLogix 5370 L1 controller 5 Connect the wire that is connected to the 24V DC terminal on the external 24V DC power source to the VDC terminal that is the top terminal on the remo...

Page 313: ...om the top on the removable connector IMPORTANT If your application requires a power control device for example a switch or relay between the external 24V DC power source and the CompactLogix 5370 L1...

Page 314: ...es A L1 CompactLogix 5370 Controllers 7 Plug the removable connector back into the controller 8 Secure the removable connector in place 9 Turn on power to the external 24V DC power source The followin...

Page 315: ...powers the CompactLogix 5370 L1 controller is not powered 2 Verify that the external 24V DC power source that is connected to the FP and FP terminals is not powered 3 Mount the external power supply...

Page 316: ...he removable connector off of the CompactLogix 5370 L1 controller 6 Connect the wire that is connected to the terminal on the external 24V DC power source to the FP terminal that is the fourth termina...

Page 317: ...ce to the FP terminal that is the fifth terminal from the top on the removable connector 8 Plug the removable connector into the controller 9 Secure the removable connector in place 10 Turn on power t...

Page 318: ...s separate external 24V DC power supplies connected to the VDC VDC and FP FP terminals on the removable connector respectively IMPORTANT Install a user replaceable fuse with overcurrent protection of...

Page 319: ...especially useful if you are deciding to upgrade your hardware or software that is based on information added with previous revisions of this manual This table lists the publication revision publicat...

Page 320: ...controller Control system components Controller functionality Example system configurations on an EtherNet IP network Example system configurations on a DeviceNet network Using I O modules with the c...

Page 321: ...ontrollers connecting power 26 30 315 324 connections to I O modules 175 DIN rail use 21 direct connections 176 embedded I O module 17 wiring diagrams 152 embedded power supply 16 317 example EtherNet...

Page 322: ...actLogix 5370 L1 controllers 176 CompactLogix 5370 L2 controllers 227 CompactLogix 5370 L3 controllers 254 rack optimized CompactLogix 5370 L1 controllers 176 CompactLogix 5370 L2 controllers 227 Comp...

Page 323: ...L3con trollers 253 259 connections CompactLogix 5370 L1 controllers 175 CompactLogix 5370 L2 controllers 227 CompactLogix 5370 L3 controllers 254 embeddedI OmoduleonCompactLogix5370 L1 controllers 17...

Page 324: ...igner application AutoFlash 98 change IP address 96 97 configure I O modules forusewithCompactLogix5370L1con trollers 174 179 forusewithCompactLogix5370L2con trollers 224 227 forusewithCompactLogix537...

Page 325: ...297 303 change IP address 97 installation CompactLogix 5370 L1 controllers 19 20 CompactLogix 5370 L2 controllers 38 39 CompactLogix 5370 L3 controllers 60 61 load a project 302 303 load firmware 111...

Page 326: ...ect 271 task continuous 266 event 170 173 266 in project 264 periodic 266 priority 267 time slice 282 U unscheduled program 269 USB cable CompactLogix 5370 L1 controllers 31 CompactLogix 5370 L2 contr...

Page 327: ...roduct Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not func...

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