Allen-Bradley 1492-PCMA110 Quick Start Manual Download Page 22

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Rockwell Automation Publication 1492-QS005D-EN-P - February 2020

ClearMark Advanced Printer

Troubleshooting 

A message on the touch panel indicates a printer fault or when an ink cartridge needs to be replaced.

Touch [SYSTEMINFO] in the main menu of the touch panel for more detailed information about this message and to 
see which measures should be taken. Change to the second page of the System Info and touch [PROTOCOL]. The 
event is displayed. Touch [DETAILS] to display further information and an appropriate proposed solution. 

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

View or download publications at

 http://www.rockwellautomation.com/global/literature-library/overview.page

.

 

EXAMPLE

The printing results are unsatisfactory. The printed image is too weak or is spotted. Check the printer status.

Printer Status

Possible Solution

Has the printer not been used 
for a long time?

The ink might have dried up or the printhead nozzles are blocked. If necessary, clean the printhead. 

Is the printed image unclear or 
doubled?

Contact Rockwell Automation Technical Support. 

Is there a problem with the 
printer's location?

Make sure that the printer is located on a flat even surface. Install the printer at a site that is free from vibration.

A marker card is stuck in the 
printer

Power off the printer and then power it back on again.The card stuck in the printer will be fed out.

The print is irregular, either too 
strong or too weak

Check the following if there is a problem with the print quality, such as irregular print or inappropriate ink quantity:
Are you using an out-of-date ink cartridge?
Using expired ink reduces the print quality and can cause damage to the printer.

The printouts are dirty or 
spotted
Check the following if the 
printed marker areas are dirty 
or spotted:

Have you touched the unprinted marker areas of the marker card? 
Do not touch the unprinted marker area

Are the marker cards aligned correctly? 
• Check the alignment of the inserted marker card.

Are you using an original Rockwell Automation ink cartridge?
• Only use original Rockwell Automation ink cartridges.
• The printer may be damaged if you are not using an original Rockwell Automation ink cartridge or if you are using a refilled cartridge. 

Opening the ink tank lid during 
the print process

Printing is canceled if the ink tank lid is opened during the printing process.
If you open the lid before the heating unit has switched on, the printing process will resume as soon as the lid is closed.
If you open the lid while the heating unit is already activated, the heating unit will be switched off. The current marker card will be printed and 
fed out of the printer without fixation. 
A message is displayed on the touch panel.
The filling level of the ink cartridges is set to 'empty'. The printer automatically starts re-initialization of the ink tank system (takes up to 2 
minutes).

Resource

Description

ClearMark Advanced Printer User Manual, publicatio

1492-UM0011

Provides more detailed information on the setup and user of the ClearMark Advanced Printer

ClearTools Software User Manual, publication 

1492-UM009

Provides information to install and use ClearTools Software.

Industrial Automation Wiring and Grounding Guidelines, publication 

1770-4.1

Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website: 

rok.auto/certifications

Provides declarations of conformity, certificates, and other certification details.

Summary of Contents for 1492-PCMA110

Page 1: ...ClearMark Advanced Printer Catalog Number 1492 PCMA110 Quick Start OriginalInstructions ...

Page 2: ...formation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on or inside the equipment to provide specific precautions WARNING Identifies information...

Page 3: ...ck Cover WARNING Do not operate the printer without its cover and do not reach through its openings while it is running Warning of hot surface curing process makes marker cards very hot Let marker cards cool off before removing them from the output rail The openings in the enclosure of the printer must not be blocked or covered over Do not insert any unintended objects through these openings Make ...

Page 4: ...formation on the main voltage article number and serial number Item Description A Touch panel B Service cover C Ink tank lid D Output rail Item Description A Filter cover B Connectors C Marker Card input D Stack input loader E Cleaning fluid Item Description A Ink cartridges B Ink Collector C Ink tank lid open Item Description A Right hand fuse 10 ampere B Main power supply connection C Left hand ...

Page 5: ...at stable surface The printer will not operate properly if it is tilted or at an angle Avoid locations that are subject to strong fluctuations in temperature and humidity Do not expose the printer to direct sunlight strong light or excessive heat Avoid locations that are subject to impact shocks or vibrations In order to avoid the transmission of vibration do not use a table joined to other tables...

Page 6: ...rinter Figure 5 Operating and Maintenance Spaces Remove the Transport Restraints 1 Remove the transport restraints from the touch panel 2 Remove the transport restraint from the ink tank lid Item Clearance Distance mm in A 250 9 84 B 200 7 87 output rail C 100 3 94 D 250 9 84 E 100 3 94 ...

Page 7: ...to three rest positions A click sound indicates that the touch panel is engaged in one of the rest positions After a fourth click sound the touch panel is unlocked and can be gently lowered down 1 Raise the touch panel to the desired position 2 Rotate the touch panel by its handle A to the required position The touch panel can be rotated 270 Figure 8 Rotate the touch panel Figure 6 Touch panel low...

Page 8: ...ble Verify that the total nominal current of all devices connected to the wall socket does not exceed the ampere rating for that socket When connecting the printer to the power supply make sure thatthe building installation is protected by an appropriate backup fuse SHOCK HAZARD Warning of electrical hazard if the power cable is damaged A damaged power cable can cause a fatal electric shock and le...

Page 9: ...ms Microsoft Windows 7 32 bit 64 bit versions Windows 8 Windows 8 1 Windows 10 You can find information about the application software in the ClearTools user manual publication 1492 UM009 1 Insert the supplied DVD in the personal computer DVD drive The DVD starts automatically 2 Click Software 3 Click ClearTools Software Installation IMPORTANT Administrator rights are required for installation ...

Page 10: ...n 1492 QS005D EN P February 2020 ClearMark Advanced Printer The installation process starts automatically and the setup wizard appears 4 Click Next 5 Accept the terms in the license agreement and click Next 6 Choose Typical setup type ...

Page 11: ...utomation Publication 1492 QS005D EN P February 2020 11 ClearMark Advanced Printer 7 Click Install The installation process starts and is shown by a progress bar 8 When the installation is completed click Finish ...

Page 12: ...er click Add 2 Click USB The printer search starts The search result is displayed If no printer was found you may start a new search process by clicking Search Again Item Description A USB port B USB cable IMPORTANT WhenyouhaveinstalledtheClearToolsapplicationsoftware connecttheUSBcable to the printer The printer driver is installed automatically B A ...

Page 13: ...ClearTools for example CMA Workplace 1 USB1 5 Confirm your inputs and click OK The changed name CMA Workplace 1 USB1 is displayed in the Explorer You can remove the highlighted printer from the list by clicking Delete You can add this printer again at any time To exit the dialog box click close To check whether the printer highlighted in the list is connected and accessible click Test You see the ...

Page 14: ... printer must be assigned for each marker card catalog number for example 1492 M5X5 Calibration must be carried out once for the printer as this is a printer specific zero point AssigningaPrinterandSelectingaMarkerCard 1 From the Catalog choose for example Marker Card Terminal Markers 2 Select the catalog number 1492 M5X5 Marker Card 3 Click Select Product 4 From the File menu choose Print 5 Selec...

Page 15: ...the 1492 M5X5 Marker Card to this printer If you click Yes all versions of the Marker Card type 1492 M5X5 are assigned to the ClearMark Advanced printer and are always output on this printer unless this setting is changed PrinterCalibration 1 From the Start Menu click ClearMark Advanced IMPORTANT Video instructions are included on the DVD For more information on calibration see ClearMark Advanced ...

Page 16: ...16 Rockwell Automation Publication 1492 QS005D EN P February 2020 ClearMark Advanced Printer 2 Click How to Videos 3 Click Calibration ...

Page 17: ...rCard Place marker card on the conveyor belt A in the direction of the arrow ProcessingaStackofMarkerCards Place the stack of marker cards A on the holder IMPORTANT Only marker cards are allowed to be inserted in stacks You can insert a stack of up to 30 marker cards in the loader The stack must not contain a mix of full size and half size marker cards Insert the stack of marker cards in the loade...

Page 18: ...enu The printer status is shown in the bottom line In the example above the printer is Ready From the main menu choose the appropriate sub menu TEMPLATES PRINT JOBS TOOLS or SYSTEM INFO The bottom part of the main menu shows the ink level of the individual cartridges You can find exact details of the ink level under SYSTEM INFO in the second window Submenus Item Description Displays the next page ...

Page 19: ... ClearMark Advanced Printer Cleaning and Maintenance Printhead Cleaning Carry out printhead cleaning if the print quality deteriorates 1 Press TOOLS in the main menu 2 Press PRINTHEAD CLEANING in the Tools menu 3 Press NO if printhead cleaning should not be executed ...

Page 20: ...ge is displayed on the touch panel during printhead cleaning 5 Print out a marker card If the printing result is still not satisfactory execute printhead flushing Printhead Flushing If you have carried out printhead cleaning and the printing result is still not satisfactory execute printhead flushing With printhead flushing considerably more ink is used than with printhead cleaning 1 Press TOOLS i...

Page 21: ...P February 2020 21 ClearMark Advanced Printer 2 Press PRINTHEAD FLUSHING in the Tools menu 3 Press NO if printhead flushing should not be executed 4 Press YES if printhead flushing should be executed Printhead flushing takes approximately 5 minutes ...

Page 22: ...artridge Using expired ink reduces the print quality and can cause damage to the printer The printouts are dirty or spotted Check the following if the printed marker areas are dirty or spotted Have you touched the unprinted marker areas of the marker card Do not touch the unprinted marker area Are the marker cards aligned correctly Check the alignment of the inserted marker card Are you using an o...

Page 23: ......

Page 24: ...ducts interact check features and capabilities and find associated firmware http www rockwellautomation com global support pcdc page EEE Yönetmeliðine Uygundur In Conformity with the EEE Regulation Battery Notice This product contains Perchlorate material Special handling may apply For more information go to http www dtsc ca gov hazardouswaste perchlorate At the end of its life this equipment shou...

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