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Allen-Bradley 1398 ULTRA Plus Series, Installation Manual

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Allen-Bradley 1398 ULTRA Plus Series Installation Manual Download Page 105

Publication 1398-5.1 — January 2000

Wire the ULTRA Plus PDM Components        

3-41

Operator Terminal

1398-HMI-002       

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37KHFDEOHFRQQHFWVWRWKH&20FRQQHFWRURQWKHEDFNRIWKH2SHUDWRU

WHUPLQDO

P7 at Serial Port 1 on PDM 

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7HUPLQDOWREHFRQQHFWHGVRLIDDQRWKHUWHUPLQDOLVXVHGWKH3'0PXVWEH

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COM1 connector on the back of the Operator Terminal 

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PDM Connector

Pin

Signal Name

RS-232

RS-422

P7,  Serial Port 1

1

No connection

RXD+

2

RXD

RXD-

3

TXD

TXD-

4

No connection

TXD+

5

Common

Common

Operator Terminal Connector

Pin

Signal Name

COM1

1

Chassis ground

2

TXD (RS-232 transmit)

3

RXD (RS-232 receive)

14

TXD+ (RS-422 transmit)

15

TXD- (RS-422 transmit)

16

RXD+ (RS-422 receive)

17

RXD- (RS-422 receive)

7

Signal ground

Summary of Contents for 1398 ULTRA Plus Series

Page 1: ...1398 ULTRA Plus Series Positioning Drive Module Catalog Nos 1398 PDM 10 20 30 50 75 100 150 and 150B Installation Manual...

Page 2: ...FH RI 6ROLG 6WDWH RQWURO DYDLODEOH IURP RXU ORFDO OOHQ UDGOH RIILFH GHVFULEHV VRPH LPSRUWDQW GLIIHUHQFHV EHWZHHQ VROLG VWDWH HTXLSPHQW DQG HOHFWURPHFKDQLFDO GHYLFHV WKDW VKRXOG EH WDNHQ LQWR FRQVLGHUD...

Page 3: ...M System XQFWLRQDO HVFULSWLRQ 6 VWHP 2YHUYLHZ 0 8OWUD IRU LQGRZV 3RVLWLRQLQJ ULYH 0RGXOHV 3RZHU 6XSSO 0RGXOH 360 0RWRUV 3HUVRQDOLW 0RGXOH 30 0DQXDOV FFHVVRULHV 2SHUDWRU 7HUPLQDO 7UDQVIRUPHUV X LOLDU 3...

Page 4: ...hapter 3 Wire the ULTRA Plus PDM Components 6 VWHP 3RZHU RQQHFWLRQV 3 0 DQG 3 0 DQG WHUQDO 6KXQW RQQHFWLRQV 5HSODFLQJ WKH 360 6KXQW XVH 2SHUDWRU 7HUPLQDOV 3RZHU RQQHFWLRQV 0 3RZHU RQQHFWLRQV 0 0RWRUV...

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Page 6: ...Publication 1398 5 1 January 2000 iv...

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Page 8: ...PDM Components Provides mounting information for the ULTRA Plus PDM system 3 Wire the ULTRA Plus PDM Components Provides connection information for the ULTRA Plus PDM system 4 Apply Power for the Fir...

Page 9: ...fications for the ULTRA Series family ULTRA Series Product Data 1398 2 0 Information to help you install and set up your GML Ultra software GML Ultra Getting Started Manual 1398 5 10 Step oriented inf...

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Page 21: ...XWVLGH DPELHQW 4 LV KHDW JHQHUDWHG LQ HQFORVXUH DWWV DQG LV HQFORVXUH VXUIDFH DUHD IW 7KH H WHULRU VXUIDFH RI DOO VL VLGHV RI DQ HQFORVXUH LV FDOFXODWHG DV KHUH G GHSWK Z ZLGWK DQG K KHLJKW DUH LQ LQF...

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Page 24: ...CURVE SHOWS REDUCTION IN TRANSFORMER SECONDARY VOLTAGE AND DRIVE MODULE INTERNAL DC BUS VOLTAGE DUE TO TRANSFORMER INTERNAL LOSSES AS BUS CURRENT LOAD INCREASES NOT ACCESSIBLE TO THE USER 3 ALL DATA...

Page 25: ...LTAGE AND THE DRIVE MODULE DC BUS VOLTAGE DUE TO TRANSFORMER INTERNAL LOSSES AS BUS CURRENT LOAD INCREASES 3 ALL DATA TAKEN WITH TRANSFORMER PRIMARY VOLTAGE HELD TO 480 VAC 3 PHASE LINE TO LINE 60 Hz...

Page 26: ...RING CONNECTIONS TO TRANSFORMER TERMINAL STRIPS 210 235 200 9 10 MAX XXX 005 DECIMALS XX 010 FRACTIONS 1 64 DO NOT SCALE DRAWING UNLESS OTHERWISE SPECIFIED ANGLES 1ANGLES TOLERANCE ON FILLETS AND ROUN...

Page 27: ...50 16 00 4 20 3 78 5 90 5 38 A B C D E RELIANCE MOTION CONTROL TRANSFORMER PART NO KVA RATING 0020 5091 001 0020 5091 002 0020 5091 003 0020 5091 004 MOUNTING HOLES LOCATION SCREW SIZES 9101 0131 XXX...

Page 28: ...ting P1 14 20 360 6 13 75 349 2 1 00 25 4 1 05 26 6 1 00 25 4 4 10 104 1 0 27 7 0 CLEARANCE HOLES FOR 10 M5 MOUNTING SCREWS 8 93 226 8 SW1 U10 EXHAUST AIR AIR INTAKE Digital Inputs TB1 1 1 10 5 L1 Aux...

Page 29: ...And Outputs Digital Inputs P2 10 TB1 L2 N Aux L1 Aux L2 N L3 L1 DC Bus DC Bus 100 240 Vac 50 60 Hz DC Bus Motor T S R Auxiliary P3 Status Analog I O 5 1 Encoder 1 P5 Motor P4 Encoder 2 Computer Seria...

Page 30: ...And Analog P3 Input 2 Encoder P4 Input 1 Encoder P5 Port 2 Serial P6 Port 1 Serial P7 16 87 428 6 0 25 6 4 0 45 11 4 4 50 114 3 34 9 34 9 246 4 252 1 16 15 410 2 AIR INTAKE EXHAUST AIR Allen Bradley U...

Page 31: ...Auxiliary AC Mains 30 Only Motor Internal External Shunt 1 3 2 TB2 DC BUS Status P7 Serial 1 Auxiliary P6 Serial 2 Computer P5 Encoder 1 Motor P4 Encoder 2 Auxiliary P3 Status Analog I O P2 Digital In...

Page 32: ...g 9101 0233 1 5 00 MAX 4 38 5 50 MAX 4 25 6 25 1 8 0 MIN CLEARANCE RECOMMENDED FOR ACCESS TO WIRING RING OR SPADE LUG CONNECTORS NOT PROVIDED ARE REQUIRED FOR WIRING CONNECTIONS TO THE TRANSFORMER INP...

Page 33: ...lus PDM Components 2 15 Figure 2 10 PSM AUX Outline and Connection Diagram 1 75 44 5 3 50 89 0 50 13 8 38 213 0 50 13 3 00 77 2 00 50 9 00 229 0 25 6 5 0 50 13 AUXILIARY POWER SUPPLY MODULE DIAGRAM OU...

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Page 35: ...onnection diagram 1 3 8 60 4 00 3 40 MIN TB1 TERMINAL 3 1 2 EXHAUST AIR AIR INTAKE mm 86 3 101 6 218 4 INCHES 2 1 00 0 50 2 00 3 05 0 25 5 20 4 75 10 M5 MTG HOLES 3 77 5 50 8 12 7 6 3 25 4 132 120 6 4...

Page 36: ...ENCODER CONTROLLER SERIAL 1 J4 J3 J2 J1 J5 TB2 1 2 3 STATUS COM A2 A1 Motor R T S 100 240 VAC 50 60 Hz Use twisted conductors 2 twists per foot minimum or a shielded twisted pair 8 AWG 8 4 mm 105 C 60...

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Page 38: ...mensions RS 232 connector 24 VDC Not used 1 2 3 4 5 6 7 8 9 10 8 11 206 0 6 89 175 0 6 26 159 0 7 40 188 0 3 28 83 25 3 28 83 25 3 28 83 25 2 22 56 5 0 17 4 25 6 13 MAX 155 7 7 27 MAX 184 7 3 13 79 5...

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Page 42: ...ORJLF ERDUG LQ VRFNHW DW ORFDWLRQ 8 7KH HQG RI WKH 3HUVRQDOLW 0RGXOH 30 ZLWK WKH FRORUHG ODEHO PXVW EH WRZDUG WKH IURQW RI WKH 8 75 3OXV 3 0 I WKHUH LV D FRORUHG ODEHO RQ WKH ORJLF ERDUG WKH 30 ODEHO...

Page 43: ...UHIRUH XQOHVV RX DUH XSJUDGLQJ RXU 8 75 3OXV 3 0 WR D QHZHU YHUVLRQ RI ILUPZDUH RX ZLOO QRW QHHG WR LQVWDOO V VWHP ILUPZDUH 5HIHU WR LJXUH IRU V VWHP ILUPZDUH ORFDWLRQ Figure 2 17 Location of system f...

Page 44: ...KH 3520 ZLWK WKH QRWFK PXVW EH WRZDUG WKH IURQW RI WKH 8 75 3OXV 3 0 QVWDOO WKH 8 75 3OXV 3 0 FRYHU LI UHPRYHG Jumper and DIP Switches XPSHUV DQG PD EH UHPRYHG LI DQ H WHUQDO 9 SRZHU VXSSO LV XVHG 5HP...

Page 45: ...UWV RI WKH ZRUOG VSHFLILFDOO WKH XURSHDQ 8QLRQ 8OWLPDWHO LW LV WKH UHVSRQVLELOLW RI WKH PDFKLQH EXLOGHU WR HQVXUH WKDW WKH PDFKLQH PHHWV WKH DSSURSULDWH UHTXLUHPHQWV DV VWDWHG 7KH IROORZLQJ LQVWDOODWL...

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Page 48: ...ffner Roxburgh 1398 PDM 10 1 10 A FN350 12 29 MDF16 or MIF10 1398 PDM 20 1 19 A FN350 20 29 MDF18 or MIF23 1398 PDM 30 1 28 A FN350 30 33 MDF36 or MIF32 1398 PDM 75 3 28 A FN351 36 33 MDF336 or MIF330...

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Page 51: ...0RWRU SRZHU 0 VKLHOG FRQQHFWLRQ RQ SDJH Low Voltage Directive 7KH 3 0V PXVW EH PRXQWHG LQ DQ HQFORVXUH WKDW SURYLGHV D PLQLPXP RI 3 SURWHFWLRQ VXFK WKDW RQO DXWKRUL HG LQGLYLGXDOV KDYH DFFHVV WR WKHP...

Page 52: ...IURP VLQNLQJ WR VRXUFLQJ 7KLV FDUG PXVW EH PRXQWHG LQ WKH VDPH HQFORVXUH DV WKH 3 0 ULTRA Plus PDM I F Conversion Card IMPORTANT XVHU VXSSOLHG H WHUQDO 9 SRZHU VXSSO LV UHTXLUHG IRU WKLV RSWLRQ Descr...

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Page 57: ...U 7KH PDFKLQH EXLOGHU LV UHVSRQVLEOH IRU WKH VXLWDELOLW RI WKH ILOWHU VHOHFWLRQ LQ D VSHFLILF DSSOLFDWLRQ XUWKHU LQIRUPDWLRQ LV DYDLODEOH IURP WKH PDQXIDFWXUHUV Rockwell Automation Allen Bradley PDM P...

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Page 60: ...UH WKH VHZHU V VWHPV RI HOHFWURQLFV DQG DV VXFK DUH VRPHWLPHV QHJOHFWHG 7KH SULPDU REMHFWLYH RI D KLJK IUHTXHQF JURXQG V VWHP LV WR SURYLGH D ZHOO GHILQHG SDWK IRU FXUUHQWV DQG WR PLQLPL H WKH ORRS DU...

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Page 62: ...V EHWZHHQ RWKHU FLUFXLW FDEOHV DQG WKH PRWRU RU SRZHU FDEOH VKRXOG EH PLQLPL HG UXOH RI WKXPE LV PP IW RI VHSDUDWLRQ IRU HDFK P IW RI SDUDOOHO UXQ 7KH PP IW VHSDUDWLRQ FDQ EH UHGXFHG LI WKH SDUDOOHO U...

Page 63: ...for brushless servo motors 6XSSUHVV HDFK VZLWFKHG LQGXFWLYH GHYLFH WKDW LV QHDU WKH VHUYR DPSOLILHU 7KLV LQFOXGHV VROHQRLGV UHOD FRLOV VWDUWHU FRLOV DQG PRWRUV VXFK DV LQ PRWRU GULYHQ PHFKDQLFDO WLPH...

Page 64: ...TOGETHER TWISTED TOGETHER TWISTED TOGETHER COMMON MODE CHOKE 10 20 TURNS ON COMMON FERRITE TORROID CORE SHIELD TO SINGLE POINT EARTH GROUND TO SINGLE POINT EARTH GROUND TO SINGLE POINT EARTH GROUND C...

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Page 66: ...PLICATIONS REQUIRING MAXIMUM PEAK TORQUE AT MAXIMUM MOTOR SPEED MAY REQUIRE A LARGER TRANSFORMER SECONDARY VOLTAGE MAY DROP BASED ON TRANSFORMER LOAD REGULATION PERFORMANCE WHEN THE MOTOR DELIVERS PEA...

Page 67: ...1 5mm AC AUXILIARY OPTIONAL POWER INPUT INPUT POWER WIRES DRIVE ENABLE INPUT MUST BE OPENED WHEN MAIN POWER IS REMOVED AND AUXILIARY POWER IS PRESENT OR A DRIVE FAULT WILL OCCUR DO NOT DAISY CHAIN DRI...

Page 68: ...T MUST BE OPENED WHEN MAIN POWER IS REMOVED AND AUXILIARY POWER IS PRESENT OR A DRIVE FAULT WILL OCCUR DO NOT DAISY CHAIN DRIVE MODULE POWER CONNECTIONS MAKE SEPARATE CONNECTIONS DIRECTLY TO THE AC SU...

Page 69: ...5 S 6100 F 6100 S 6200 F 6200 S 6300 F 6300 S 8350 S 8500 I 5300 I 6600 MOTOR POWER MATING CONNECTOR 16 AWG 1 5mm 14 AWG 2 5mm 12 AWG 4mm 8 AWG 10mm 6 AWG 16mm 8 AWG 10mm 6 AWG 16mm CONTACT SIZE GAUGE...

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Page 71: ...9 SRZHU DV WKH LQSXW 7KH 360 8 RSWLRQ LV XVHIXO LI 8 75 3OXV 3 0 LQWHUQDO ORJLF SRZHU PXVW VWD RQ HYHQ ZKHQ WKH PRWRU VXSSO WKH 360 LV RII EVROXWH SRVLWLRQLQJ LV RQH H DPSOH RI ZKHQ WKH 360 8 ZRXOG EH...

Page 72: ...CIRCUIT TRANSFORMER POWER SUPPLY MODULE PSM DRIVE MODULE EXAMPLE 480V LINE F3 F2 F1 CUSTOMER S 120VAC CONTROL CIRCUITS IN THIS EXAMPLE THE PSM INPUT POWER IS SUPPLIED DIRECTLY FROM THE 3 PHASE LINE T...

Page 73: ...LQWHUIDFH WKH 360 ZLWK WKH 3 0 RU DQRWKHU FRQWURO LOOXVWUDWHV W SLFDO LQWHUQDO FLUFXLWU IRU WKH LQWHUIDFH FRQQHFWLRQV LJXUH VKRZV H WHUQDO FRQQHFWLRQV RI WKH 3 0V Figure 3 6 PSM interface internal cir...

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Page 75: ...ACROSS TOP 2 PINS POSITION A SHORTING JUMPER ACROSS BOTTOM 2 PINS POSITION B STANDARD SETTING SELECTS EXTERNAL ENABLE INPUT IS SELECTED EXTERNAL CONNECTION IS REQUIRED TO CONNECTOR TB1 SIGNALS ENABLE...

Page 76: ...PLQDOV RI WKH 8 75 3OXV 3 0V IWHU UHPRYLQJ SRZHU FKHFN IRU UHPDLQLQJ YROWDJH EHIRUH PDNLQJ RU UHPRYLQJ DQ FRQQHFWLRQ DLOXUH WR REVHUYH WKLV VDIHW SURFHGXUH FRXOG UHVXOW LQ SHUVRQDO LQMXU RU GDPDJH WR...

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Page 78: ...Watts 9 200W Unit Configuration 1800 Watts R1 R1 R2 R3 R4 TB2 1 TB2 3 R1 R3 R4 R6 R7 R9 R2 R5 R8 NOTES Uses 200W units p n 9101 1079 Configuration good for all ULTRA Plus PDMs TB2 1 TB2 3 R1 TB2 3 NO...

Page 79: ...VXUH WKDW WKH JUHHQ 360 5 LV 2 5HPRYH WKH 360 FRYHU 5HPRYH WKH VKXQW IXVH DQG WHVW ZLWK DQ RKPPHWHU 5HSODFH WKH VKXQW IXVH Figure 3 10 Shunt Fuse location QVWDOO WKH 360 FRYHU IMPORTANT KHQ UHSODFLQJ...

Page 80: ...rminals Power Connections 1398 HMI 002 LJXUH LOOXVWUDWHV WKH SRZHU FRQQHFWLRQV WR WKH 2SHUDWRU 7HUPLQDO 9 VLQJOH SKDVH W PXVW EH SURSHUO JURXQGHG WR SUHYHQW UDGLDWLQJ UDGLR IUHTXHQF QRLVH Figure 3 11...

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Page 82: ...ATTENTION LJK YROWDJH PD EH SUHVHQW RQ WHUPLQDOV RI WKH 8 75 3OXV 3 0 5HPRYH SRZHU DQG GLVFRQQHFW WKH SRZHU FDEOH EHIRUH PDNLQJ RU UHPRYLQJ DQ FRQQHFWLRQ DLOXUH WR REVHUYH WKLV SUHFDXWLRQ FRXOG UHVXO...

Page 83: ...H OHIW IURQW RI WKH GULYH FKDVVLV XVLQJ WKH FODPS SURYLGHG QHDU WKH ERWWRP W LV FULWLFDO IRU 0 SHUIRUPDQFH WKDW WKH VKLHOG ZLUHV EH FODPSHG DJDLQVW WKH DUHD RI WKH FKDVVLV ZKLFK LV QRW SDLQWHG 7KLV VH...

Page 84: ...QJ WKH 8 75 3OXV 3 0 ZKLFK SURYLGHV RSWLFDOO LVRODWHG LQSXWV DQG HLJKW RSWLFDOO LVRODWHG RXWSXWV IRU PDFKLQH FRQWURO DQG LQWHUIDFH HQHUDO SXUSRVH 2 XVHV D 9 VXSSO YROWDJH 7KH 3 0 KDV DQ LQWHUQDO 9 P S...

Page 85: ...LIMIT REVERSE LIMIT ENABLE START HOME SWITCH HOME COMMAND JOG REVERSE JOG FORWARD PAUSE ERETURN INTERRUPT 1 INTERRUPT 2 GENERAL PURPOSE INPUT INPUT 13 INPUT 12 INPUT 11 INPUT 10 INPUT 9 INPUT 8 INPUT...

Page 86: ...T 1 INTERRUPT 2 GENERAL PURPOSE INPUT INPUT 13 INPUT 12 INPUT 11 INPUT 10 INPUT 9 INPUT 8 INPUT 7 INPUT 6 INPUT 5 INPUT 4 INPUT 3 INPUT 2 INPUT 1 GENERAL PURPOSE INPUT GENERAL PURPOSE INPUT GENERAL PU...

Page 87: ...the IF 24V Conversion Card 7KH LQWHUIDFH FDUG LV D 1 UDLO PRXQWLQJ XQLW WKDW KDV D WHUPLQDO VWULS PP VFUHZ FODPS W SH GRZQ HDFK VLGH 7KH 3 0 VLGH RI WKH FDUG FRQQHFWV WR 3 DQG 3 FRQQHFWRUV RQ WKH 3 0...

Page 88: ...PRUH LPSHGDQFH 7KH LQWHUIDFH RXWSXWV DUH UDWHG DW P DEOLQJ VKRXOG EH PP PD LPXP 7KH LQSXWV PXVW EH VXSSOLHG E WKH XVHUV LQSXW FLUFXLW IURP WKH XVHU YROW SRVLWLYH DQG HDFK LQSXW ZLOO VLQN P ZKHQ DFWLYH...

Page 89: ...WR LQGLFDWH WKH KRPH SRVLWLRQ DQG WKH 3 86 SDUDPHWHU FDQ VHOHFW WKH 3DXVH LQSXW DV DFWLYH RSHQ RU DFWLYH FORVHG 7KH JHQHUDO SXUSRVH LQSXWV RQ WKH 3 0 DUH UHIHUUHG WR DV WKURXJK LQ SURJUDP VWDWHPHQWV...

Page 90: ...lect 11 Input 10 Emergency Return 10 Input 9 Pause 9 Input 8 Jog Forward 8 Input 7 Jog Reverse 7 Input 6 Home Command 6 Input 5 Home Switch 5 Input 4 Start Program 4 Input 3 Enable 3 Input 2 Reverse L...

Page 91: ...WSXW IURP D 3 0 PD EH FRQQHFWHG WR DQ LQSXW RQ WKH VDPH 3 0 RU DQRWKHU 3 0 VLQJOH ZLUH FRQQHFWLRQ EHWZHHQ WKH RXWSXW SLQ DQG WKH LQSXW SLQ LV DOO WKDW LV UHTXLUHG I FRQQHFWLQJ 2 EHWZHHQ FRQWUROOHUV WK...

Page 92: ...QDORJ VLJQDO ZLWK D UDQJH RI 9 Analog inputs and signal names 7KH DQDORJ VLJQDO JURXQG PXVW EH FRQQHFWHG WR WKH QDORJ RPPRQ RQ FRQQHFWRU 3 7KH QDORJ RPPRQ LV WLHG WR HDUWK JURXQG LQWHUQDOO 7KH ELW KDV...

Page 93: ...LQIRUPDWLRQ DERXW WKH XVH RI WKLV RXWSXW Monitor Output 7KH 3URJUDPPDEOH 0RQLWRU RXWSXW DOORZV D V VWHP YDULDEOH WR EH PRQLWRUHG 7KH YDULDEOH WR EH PRQLWRUHG LV VHOHFWHG LQ WKH 0RQLWRU PHQX 9DULDEOH 0...

Page 94: ...Ready relay output and signal names 5HOD RPPRQ 3 LV WKH FRPPRQ RI WKLV FRQWDFW 7KLV FRQWDFW LV UDWHG DW 9 7KH 5HDG RXWSXW ZLOO RSHQ LI D V VWHP IDXOW RFFXUV Figure 3 19 Enable and Ready Relay Typical...

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Page 96: ...Publication 1398 5 1 January 2000 3 32 Wire the ULTRA Plus PDM Components Figure 3 20 Encoder input circuitry example...

Page 97: ...RFLW 7KLV HQFRGHU LV DOVR QRUPDOO XVHG IRU SRVLWLRQ IHHGEDFN Encoder 1 and signal names 7KH QFRGHU LQWHUIDFH DOVR LQFOXGHV FRQQHFWLRQV IRU WKH QRUPDOO FORVHG WKHUPRVWDW LQ WKH PRWRU ZLQGLQJV DQG IRU D...

Page 98: ...4 Wire the ULTRA Plus PDM Components Figure 3 21 Encoder 1 connections R T G S BRUSHLESS MOTOR P5 15 P5 14 P5 13 P5 12 P5 11 P5 10 P5 9 P5 8 P5 7 P5 6 P5 5 P5 4 P5 3 P5 2 P5 1 SHIELD 5 VDC ANALOG TS T...

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Page 100: ...LGH D VLPSOH PHWKRG RI ZLULQJ WKH PRWRU HQFRGHU VLJQDOV IURP WKH PDVWHU 8 75 3OXV 3 0 WR WKH QFRGHU LQSXW RI WKH IROORZHU VODYH 8 75 3OXV 3 0 7KH PDVWHU 8 75 3OXV 3 0 QHHGV WR EH FRQILJXUHG WR RXWSXW...

Page 101: ...WKH LQSXW FXUUHQW LV VXIILFLHQW 7KHVH RSWLFDOO LVRODWHG LQSXWV DUH VXLWDEOH IRU RSHQ FROOHFWRU GULYHUV RQ WKH LQSXWV 7KH VRXUFH RI WKH VWHS DQG GLUHFWLRQ VLJQDOV PXVW SURYLGH SRZHU IRU WKH RSWR LVRODW...

Page 102: ...D PLQLPXP RI PLFURVHFRQGV EHIRUH WKH ILUVW VWHS SXOVH LQ WKDW GLUHFWLRQ 7KH GLVWDQFH PRYHG JLYHQ DQ LQSXW RI 1 VWHS SXOVHV LV D IXQFWLRQ RI WKH VRIWZDUH JHDU UDWLR VHW LQ WKH 3 0 7KH QXPEHU RI HQFRGH...

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Page 104: ...VLQJOH 3 0 Figure 3 24 Personal Computer RS 232 connections 5HIHU WR 1HWZRUNLQJ RQ SDJH IRU 56 FRQQHFWLRQV EHWZHHQ DQ 8 75 3OXV 3 0 DQG WKH KRVW FRPSXWHU Connector Pin Signal Name RS 232 RS 422 P6 Se...

Page 105: ...QXDOV COM1 connector on the back of the Operator Terminal 7KH 20 FRQQHFWRU LV D WZHQW ILYH SLQ PDOH FRQQHFWRU 7KH 2SHUDWRU 7HUPLQDO PD EH ZLUHG XVLQJ 56 IRU GLVWDQFHV XS WR PHWHUV IHHW RU ORQJHU GLVWD...

Page 106: ...EH ZLUHG XVLQJ 56 IRU GLVWDQFHV XS WR PHWHUV IHHW Pin Signal names RS 232 RS 422 1 No connection RxD 2 RxD RxD 3 TxD TxD 4 No Connection TxD 5 Common Common 6 Shield Shield 7 No connection 8 No conne...

Page 107: ...CTS 9 RxB 5 Common 10 Common IMPORTANT MXPSHU FXVWRPHU VXSSOLHG PXVW EH LQVWDOOHG EHWZHHQ SLQV DQG RI WKH 8 75 3OXV 2SHUDWRU 7HUPLQDO IRU 56 RSHUDWLRQ 1 2 3 TxD 4 5 COMMON 6 SHIELD 7 8 9 RxD Pin 1 2...

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Page 109: ...HULDO SRUW LV DXWRPDWLFDOO WUDQVPLWWHG RXW WKH RWKHU VHULDO SRUW Figure 3 30 Dip Switch SW1 7 set ON for daisy chain mode example 6ZLWFK RQ WKH 3 VZLWFK LV QRW XVHG 7KH 3 0 LV VKLSSHG ZLWK DOO VZLWFKH...

Page 110: ...QQHFWLRQV 6ZLWFK RQ 3 VZLWFK 6 VHOHFWV WKH LQGHSHQGHQW RU GDLV FKDLQ RSHUDWLRQ RI WKH WZR VHULDO SRUWV 5HPHPEHU WR VHW D GLIIHUHQW DGGUHVV IRU HDFK 3 0 LQ WKH FKDLQ 7KH FDEOH XVHG IRU WKHVH FRQQHFWLRQ...

Page 111: ...0 PD EH VHOHFWHG IURP WKH WHUPLQDO E XVLQJ WKH 12 NH IROORZHG E WKH QXPHULF NH FRUUHVSRQGLQJ WR WKH 3 0 2SHUDWRU 7HUPLQDO DGGUHVV ZKLFK PXVW EH VHW XS LQ 0 8OWUD 6RIWZDUH Figure 3 33 Operator Terminal...

Page 112: ...M RS 422 multiple drop connections IMPORTANT 7KH N ZDWW WHUPLQDWLQJ UHVLVWRU LV XVHG IRU QRLVH VXSSUHVVLRQ ULTRA Plus Operator Terminal ULTRA Plus Positioning Drive Modules RS 422 Multiple Drop Connec...

Page 113: ...rator Terminal P N 9101 2205 Figure 3 36 ULTRA Plus PDM P6 to PC Serial Port 9 pin P N 9101 2024 OPERATOR TERMINAL SERIAL PORT CONNECTOR POSITIONING MODULE CONNECTOR P7 OPERATOR TERMINAL SERIAL PORT C...

Page 114: ...ECTOR P4 INDEXER ENCODER CONNECTIONS SHIELD P4 15 COM 5V 5V COM RED BLACK P4 6 P4 9 I I I I YELLOW BLACK P4 10 P4 5 B B B B BLUE BLACK P4 4 P4 3 A A A A GREEN BLACK P4 2 P4 1 COM 5V 5V COM WHITE BLACK...

Page 115: ...o P4 2 foot P N 9101 2127 Figure 3 39 ULTRA Plus PDM P5 to H or F Series Motor Encoder P N 9101 2027 A A B B I I A A B B I I MASTER AXIS CONNECTOR P4 SLAVE AXIS CONNECTOR P4 SHIELD MASTER AXIS CONNECT...

Page 116: ...ITT CANNON KPSE05E14 19S A71 0 395 1 16 12 0 0 5 E 45 0 12 THREAD 1 34 PROTRUSION 1 32 0 65 1 96 2 50 3 31 F G FACE VIEW KPSE05E14 19S A71 CONNECTOR G T U V N C N C N C N C N C N C N C DENOTES TWISTE...

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Page 118: ...RZHU 7KLV SUHYHQWV PHFKDQLFDO GDPDJH VKRXOG D IDXOW RFFXU SSO LQSXW SRZHU DQG FKHFN WKH V D 7KH JUHHQ 86 VKRXOG WXUQ RQ WR LQGLFDWH SRZHU LV DSSOLHG E 7KH ELFRORU 67 786 VKRXOG WXUQ JUHHQ 6HOHFW 2QOLQ...

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Page 122: ...JUHHQ 86 VKRXOG WXUQ RQ WR LQGLFDWH SRZHU LV DSSOLHG E 7KH ELFRORU 67 786 VKRXOG WXUQ JUHHQ 7KH 8 75 3OXV 3 0 LV LQ D IDXOW FRQGLWLRQ LI WKH 67 786 LV UHG RQWLQXH ZLWK WKH IROORZLQJ LQVWUXFWLRQV DQG S...

Page 123: ...8 75 3OXV J 9HULI WKH 67 786 LV JUHHQ I WKH 67 786 LV UHG UHWXUQ WR 6WHS D 9HULI WKH IDQ LV RSHUDWLQJ E FKHFNLQJ WKDW DLU LV EORZLQJ IURP WKH WRS RI WKH 8 75 3OXV 3 0 LVDEOH WKH 8 75 3OXV 3 0 E SHUIRU...

Page 124: ...2QOLQH 0DQDJHU FRPPDQG ZLQGRZ WR KDOW PRWLRQ VWRS SURJUDP H HFXWLRQ DQG VHW HHGEDFN 2 5HPRYH LQSXW SRZHU 7KH V VKRXOG WXUQ RII ZLWKLQ WHQ VHFRQGV 5HSHDW 6WHS WKURXJK 6WHS IRU HDFK DGGLWLRQDO 8 75 3OX...

Page 125: ...XDWLRQ EORFN LQ WKH 2QOLQH 0DQDJHU FRPPDQG ZLQGRZ WR DFFHVV XVHU DQG V VWHP YDULDEOHV DQG WKH JHQHUDO SXUSRVH RXWSXWV E 6HOHFW 6 VWHP 9DULDEOH ODJV IURP WKH PHQX F KHFN XUUHQW LPLW LQ WKH VFUROO OLVW...

Page 126: ...Publication 1398 5 1 January 2000 4 10 Apply Power for the First Time 1RZ WKDW WKH V VWHP LQVWDOODWLRQ LV YHULILHG UHWXUQ WKH OLPLW SDUDPHWHU WR D YDOXH DSSURSULDWH IRU WKH DSSOLFDWLRQ...

Page 127: ...KH VFUHHQ XQOHVV WKH RSHUDWRU WHUPLQDO LV FRQQHFWHG WR WKH 8 75 3OXV 3 0 VHULDO SRUW DQG WKH 8 75 3OXV 3 0 VHQGV D PHVVDJH WR WKH RSHUDWRU WHUPLQDO KHQ WKH 2SHUDWRU 7HUPLQDO LV FRQQHFWHG WR D 8 75 3OX...

Page 128: ...Publication 1398 5 1 January 2000 4 12 Apply Power for the First Time...

Page 129: ...RI WKH 8 75 3OXV 3 0 V VWHP LV YLUWXDOO XQQHFHVVDU 7KH SULPDU FRQVLGHUDWLRQ LV WR HQVXUH WKDW WKH IDQV DUH RSHUDWLRQDO DQG 8 75 3OXV 3 0 LV RSHUDWHG LQ D SURSHUO VL HG DQG YHQWLODWHG HQFORVXUH ZLWK S...

Page 130: ...ERYH 7HUPLQDO ORFN LV D 86 7KLV LQGLFDWHV WKDW WKH XV LV FKDUJHG I QRQH RI WKH V DUH 21 HLWKHU UHG RU JUHHQ DQG LQFRPLQJ OLQH YROWDJHV DUH IRXQG WR EH FRUUHFW WKHUH PD EH D 360 IDLOXUH 5HSODFH WKH 360...

Page 131: ...ame Description Refer to the GML Programming Reference for detailed information about each flag and variable Status Flags ATHOME HSEQCPL INPOSN ERROR XFER READY ENABLED PAUSE Program Status Program Nu...

Page 132: ...7KH RXWSXW FDQ EH DVVLJQHG LQ WKH 3DUDPHWHU PHQX 7KH UURU RXWSXW EHFRPHV DFWLYH ZKHQHYHU WKH 8 75 3OXV 3 0 GHWHFWV D IDXOW 7KH 8 75 3OXV 3 0 ZLOO QRW EHJLQ WR H HFXWH PRWLRQ SURJUDPV ZKLOH D IDXOW LV...

Page 133: ...13 Profile Calculation The move cannot be made based on the parameters for the move distance velocity acceleration or time Possible causes are variable values used for the move parameters that result...

Page 134: ...calculated 37 POS Track Overflow The target follower position with tracking mode active could not be calculated 38 Serial Port 2 Busy A PRINT or READ statement was attempted to serial port 2 while the...

Page 135: ...Test Fault The Watchdog circuitry test performed at power up failed The GML should be replaced 48 Personality Fault A checksum error was detected in the personality data for the GML Reload the Persona...

Page 136: ...Publication 1398 5 1 January 2000 5 8 Check for Problems in the System...

Page 137: ...utput Current Phase 5 amps 10 amps 15 amps 35 amps 65 amps Continuous Output Power 1 kW 2 kW 3 kW 7 kW 15 kW Electrical Specifications Line Voltage Input 50 60 Hz 100 240 VAC 100 240 VAC 100 240 VAC 1...

Page 138: ...dule 1398 PDM 25 1398 PDM 50 1398 PDM 100 1398 PDM 150 Peak Output Current Phase 25 amps 50 amps 100 amps 150 amps Continuous Output Current Phase 20 amps 40 amps 50 amps 65 amps Continuous Output Pow...

Page 139: ...ositioning Drive Module 1398 PDM 25 1398 PDM 50 1398 PDM 100 1398 PDM 150 Operator Terminals Terminal 1398 HMI 002 1398 HMI 003 Input voltage 110 240 VAC 15 24 VDC 20 Nominal Supply 25 Watts 0 5 Amps...

Page 140: ...SO PRGXOH DQG XVH D WKUHH SKDVH WUDQVIRUPHU 5HIHU WR 7KUHH 3KDVH7UDQVIRUPHU RDG 5HJXODWLRQ XUYHV RQ SDJH DQG 5HIHU WR 7KUHH 3KDVH 7UDQVIRUPHU 2XWOLQH LDJUDP RQ SDJH Specification Value Rating 3 0 kVA...

Page 141: ...DM 30 Positioning Drive Module 9101 2187 1398 PDM 50 1 Positioning Drive Module 9101 3059 1398 PDM 75 Positioning Drive Module 9101 2188 1398 PDM 100 1 Positioning Drive Module 9101 3060 1398 PDM 150...

Page 142: ...Voltage Directive LVD It must be mounted in the same enclosure as ULTRA Plus PDM 9103 0152 Cable I F Conversion Card 3ft 1m 44 0141 003 Cable I F Conversion Card 10ft 3m 44 0141 010 Item Number Descri...

Page 143: ...0 23 Amps continuous single phase 9101 1518 1398 PDM 30 36 Amps continuous single phase 9101 1387 Multiple drives 1 50 Amps continuous single phase 1 For multiple PDMs using one filter the combined PD...

Page 144: ...oder Cable P5 Connector 9101 2027 XXX ULTRA Series Control Station Cable 9101 2030 010 ULTRA Series Encoder Cable 9101 2031 XXX 1398 PDM 25 50 100 or 150 for H 3000 Motor Power Cable with Motor Connec...

Page 145: ...hree phase transformer 0020 5091 004 Auxiliary PSM transformer 0020 5093 3 KVA single phase transformer 1398 PDM 10 20 30 or 75 0020 5097 FACTORY DESIGNATED SPECIAL OPTIONS AA STANDARD FLANGE AN NEMA5...

Page 146: ...01 0328 MS3106F32 17S 9101 0401 MS3108F32 17S Power connectors N Series 9101 1557 Solder MS3116F14 5S Solder MS3126F14 5S Crimp KPT08F14 5S Solder KPSE08F14 5S Crimp PT08E14 5S Solder PT08SE14 5S Crim...

Page 147: ...x 8 mm W 0041 5053 005 Shaft seal kit F 4000 motor 1 437 inch x 0 875 inch x 0 25 inch 0041 5060 Shaft seal kit F 6000 motor 2 125 inch x 1 438 inch x 0 31 inch 0041 5061 Shaft seal kit N 2300 motor m...

Page 148: ...Publication 1398 5 1 January 2000 B 8 Options and Accessories...

Page 149: ...supply PDM terminal block Contents of manual 3 Conventions Conventions used in this manual 3 Conversion Card 24V Sourcing D DC Coils suppressed with diode Multiple power installations DC Bus Power su...

Page 150: ...e IP4X Metal NEMA Shielding Sizing Encoder Encoder Fault error Feedback Shield EPROM Checksum error EPROMs Installation Error BCD Input Range Bus Overvoltage Bus Undervoltage Calculation Cam Profile O...

Page 151: ...ption Installation Ground Ground bus bar Safety ground Single Point Ground Types Torroid encoder shielding H Heat Heat Losses for sizing enclosures Heat Sink Overtemperature error High frequency energ...

Page 152: ...le Requirements Shunt Resistor Ventilation N National Electrical Code Requirements NEMA enclosure Noise Emission supression diagrams Operator terminal suppression Problems See Bonding O Operating Envi...

Page 153: ...Reverse Limit Roxburgh AC line filter RS 232 Daisy chain network Jumper RS 422 Multi drop network Operator Terminal connections S Safety ground Schaffner AC Line filter S Curve calculation error Seria...

Page 154: ...lation 1398 PDM 10 20 30 75 and 150B Curve Ordering Outline Diagram 1398 PDM 25 50 100 150 Sizing Troubleshooting see Check for Problems in the System Typographical Conventions 3 U Underwriter Laborat...

Page 155: ......

Page 156: ...blication 1398 5 1 August 1997 2000 Rockwell International Corporation Printed in the U S A For more information refer to our web site www ab com motion For Rockwell Automation Technical Support infor...

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