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14

Owner’s Manual

Trouble Shooting

• Engine wil not start or stops while operating.

 

Low-oil shutdown: 

 

 

Fill engine with oil

 

Engine switch not in “ON” position: 

Turn switch “ON”S

 

Pressure built up in hose: 

 

Squeeze trigger while starting

• Engine is overloaded

 Nozzle 

partially 

blocked 

  Clean 

Nozzle

 

Excessive pressure 

 

 

Shorten the spring coil on the reflux valve

• Pressure increases when gun is locked 

 

Bypass valve blocking   

 

Clean the bypass valve

• Engine is running but pump won’t build maximum pressure or has irregular pressure 

 Faucet 

closed 

   Open 

faucet

 

Unit has been stored in freezing temp.  Thaw out unit completely

 

Inadequate water supply 

 

Provide a minimum of 4 GPM at 20 PSI

 

Water inlet screen clogged 

 

Clean screen

 

Kink in garden hose 

 

 

Straighten garden hose

 

Wand nozzle worn or damaged   

Replace nozzle

 

Air in pump 

 

 

 

Run with gun open & wand removed

      until 

steady 

stream 

of 

water 

is 

released

 

Adjustable pressure knob not set 

Set to maximum position

 

to maximum position

 

Suction or discharge valves clogged 

Clean the suction or discharge valves

 

or worn out

 

Bypass valve not operating effectively 

Clean the bypass valve

• No intake of chemicals

 

Injection tube not securely inserted 

Push firmly into injector

 into 

unit

 

Tube cracked or split 

 

 

Replace tube

 

Wrong nozzle   

 

 

Switch to low pressure nozzle

 

Injector turned off 

 

 

Turn collar counter

• Trigger will not move

 

Gun safety lock engaged 

 

Release safety lock

15

Owner’s Manual

Trouble Shooting

• Water in crankcase

 

High humidity   

 

Change oil more frequently

 

Worn seals 

 

 

Change the oil seals

• Noisy operation

 Worn 

bearings 

  Change 

the 

bearings

 

Air mixed with water 

 

Check inlet lines for restrictions

     and 

or 

proper 

sizing

• Rough / pulsating, operating with pressure drop

 

Inlet restriction   

 

Check system for stoppages, air leaks,

     correctly 

sized 

inlet 

plumbing 

to 

pump

 

Unloader 

 

 

Check unloader for proper operation

 

Air mix in water  

 

Check inlet lines for restrictions and or

     proper 

sizing

• High crankcase temperatures

 

Wrong grade of oil 

 

Use recommended oil

 

Improper amount of 

 

 

oil in crankcase  

 

Adjust oil to proper amount  

Summary of Contents for APW5102

Page 1: ...ol or drugs 6 Keep operating area clear of all persons 7 Do not overreach or stand on unstable support Keep good footing and balance at all times 8 Follow the maintenance instructions specified in the manual WARNING Risk of Injection or Injury Do Not Direct Discharge Stream At Persons 1 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage p...

Page 2: ...al Could Result In Personal Injury Property Damage And Or Voiding Of Your Warranty All Power America Will Not Be Liable For Any Damage Because Of Failure To Follow These Instruc tions DANGER Indicates an imminently hazardous situation which if not avoided will result in serious injury or even death WARNING Indicates an imminently hazardous situation which if not avoided will result in serious inju...

Page 3: ...HPRYH WKH VSDUN SOXJ RU FDEOH IURP WKH VSDUN SOXJ WR SUHYHQW DFFLGHQWDO VWDUWLQJ when not in use or prior to detaching the high pressure hose 5 Owner s Manual General Precautions cont d Keep the pressure washer clean and free of oil mud and other foreign matter Do not wear loose clothing jewelry or anything that may be caught in the engine Never direct spray at people or animals Never allow childr...

Page 4: ...gine from operating without proper lubrication If the pressure washer engine shuts off and the oil level is according to specification check to see if the pressure washer is sitting on an angle that forces the oil to shift Place on even surface to correct this If the engine fails to start there may not be enough oil to deactivate the low oil level switch Pump will overheat and may be damaged or ca...

Page 5: ...SXPS FDQ EH GDPDJHG 35 6685 6 5 3803 High Pressure Hose Garden Hose Quick Connect Quick Connect Inlet Garden Hose Detergent Connection Thermal Relieve Valve 9 Owner s Manual Operating Instructions Start up Procedure 1 Make sure water supply is connected and turned on 2 Release gun safety if locked 3 To allow air to escape from the hose squeeze trigger on the gun until there is a steady flow of wat...

Page 6: ...the Pressure Washer when do not use the soap or degreaser CAUTION Detergent Connection Detergent Hose 11 Owner s Manual Operation Avoid working on hot surfaces or in direct sunlight to minimize the chances of the chemical damaging painted surfaces Damage may occur to painted surfaces if the chemical is allowed to dry on the surface Hold the nozzle far enough away from surface to prevent damage to ...

Page 7: ... 6 Disconnect spark plug wire Prior to starting thaw out any possible ice from the pressure washer hoses spray gun and wand 13 Owner s Manual Maintenance Another method of reducing risks of freeze damage is to drain your pressure washer as follows 1 Stop the pressure washer and detach supply hose and high pressure hose Squeeze the trigger of the discharge gun to drain all water from the wand and h...

Page 8: ... to maximum position to maximum position Suction or discharge valves clogged Clean the suction or discharge valves or worn out Bypass valve not operating effectively Clean the bypass valve No intake of chemicals Injection tube not securely inserted Push firmly into injector into unit Tube cracked or split Replace tube Wrong nozzle Switch to low pressure nozzle Injector turned off Turn collar count...

Page 9: ...Deliver or ship the product to the Authorized Warranty Service Center Freight costs if any must be paid by the purchaser If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center the purchaser should contact All Power America 17 Owner s Manual Limited Warranty cont d THIS WARRANTY DOES NOT COVER 0HUFKDQGLVH VROG DV UHFRQGLWLRQHG XVHG DV UHQWDO HTXLSPHQW RU ...

Page 10: ... 12 4 APW5102 YG 13 2 APW5102 YG 14 1 APW5102 YG 15 Inlet Connection Assembly 1 APW5102 YG 16 1 APW5102 YG 17 Rubber Foot 2 APW5102 YG Gasket 2 APW5102 YG 19 2 APW5102 YG 20 DS է DS է 2 APW5102 YG 21 ROW 0 2 APW5102 YG 22 Frame 4 APW5102 YG 23 2 APW5102 YG 24 2 APW5102 YG 25 2 APW5102 YG 26 Circlip 2 APW5102 YG 27 Spring 2 APW5102 YG 10 Wheel 2 APW5102 YG 29 Shaft 2 APW5102 YG 30 Detergent Filter ...

Page 11: ...11 spring gasket APW5102 P 12 GQX 31C P 12 Y Seal APW5102 P 13 GQX 31C P 13 inlet check valve APW5102 P 14 GQX 31C P 14 valve rod APW5102 P 15 GQX 31C P 15 O ring seal 10x2 65 APW5102 P 16 GQX 31C P 16 copper gasket APW5102 P 17 GQX 31C P 17 gasket APW5102 P 18 GQX 31C P 18 copper gasket APW5102 P 19 GQX 31C P 19 gasket APW5102 P 20 GQX 31C P 20 O ring seal APW5102 P 21 GQX 31C P 21 Cover board AP...

Page 12: ...X 31C P 42 GQX 31C P 43 GQX 31C P 44 GQX 31C P 45 GQX 31C P 46 GQX 31C P 47 GQX 31C P 48 GQX 31C P 49 GQX 31C P 50 GQX 31C P 51 GQX 31C P 52 GQX 31C P 53 GQX 31C P 54 GQX 31C P 55 GQX 31C P 56 GQX 31C P 57 GQX 31C P 58 GQX 31C P 59 GQX 31C P 60 GQX 31C P 61 GQX 31C P 62 GQX 31C P 63 GQX 31C P 64 GQX 31C P 65 GQX 31C P 66 GQX 31C P 67 GQX 31C P 68 GQX 31C P 69 Part No Description O ring Seal 6 07x1...

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