All-Power APGG6000C Owner'S Manual Download Page 38 | Manualshive

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6000W Generator

Recoil Starter Assy.

39

APA Part No.

Description

G

APGG6000-G-01-JD

RECOIL STARTER ASSY

APGG6000-G-02-JD

SETTING SCREW

APGG6000-G-03-JD

SPRING RETAINER

APGG6000-G-04-JD

PLATEN SPRING

APGG6000-G-05-JD

STARTER DETENT

APGG6000-G-06-JD

DETENT SPRING

APGG6000-G-07-JD

RECOIL STARTER REEL

APGG6000-G-08-JD

START RETURN SPRING

APGG6000-G-09-JD

RECOIL STARTER CASE COMP

APGG6000-G-10-JD

RECOIL STARTER ROPE

APGG6000-G-11-JD

STARTER KNOB

APGG6000-G-12-JD

FLANGE BOLT (M6X8)

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Summary of Contents for APGG6000C

Page 1: ......

Page 2: ...e n i l e d i u G y t e f a S 6 s n o i t u a c e r P l a r e n e G Battery 15 Assembly 16 Spark Plug Service 22 Operation 17 Inspection Cleaning Maintenance and Storage 23 Installation 29 Compliance 31 Specifications 32 3 3 g n i t s i L s t r a P l a r e n e G 2 ...

Page 3: ......

Page 4: ...6000W Generator ...

Page 5: ...tions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED NOTE NOTES GIVE HELPFUL INFORMATION WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMA...

Page 6: ...TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or smell If you can smell the generator exhaust you are breathing CO But even If you cannot smell the exhaust you could be breathing CO NEVER use a generator inside homes garages crawlspa...

Page 7: ... fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive electronic equipment including computers and medical devices without the addition of an appro...

Page 8: ...rized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid ...

Page 9: ...he electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connec...

Page 10: ...n it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle generato...

Page 11: ...lure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER Installation Ensure installation meets all applicable safety and local and national elec...

Page 12: ...h of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make su...

Page 13: ... safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediat...

Page 14: ...o use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 14 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG ...

Page 15: ...Owner s Manual 15 Battery This product does not need a battery ...

Page 16: ... loose parts against the following list Contact your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 Two Handles with bolts nuts pin with chain and brackets 2 One axle shaft with bolts and nuts 3 Two washers 4 Two cotter pins 5 One generator leg with bolts and nuts 6 Two wheels 3 4 2 5 1 6 ...

Page 17: ... gallons Choke lever Air Filter Recoil Starter Oil Plug Handel Control Panel Fuel Tank OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap Thereafter check the engine s fuel gauge for the amount of unleaded gasoline in the fuel tank If necessary refill the fuel t...

Page 18: ... Be sur to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the Start position To restart a warm engine leave the choke lever in the RUN position The choke lever opens and closes the choke valve in the carburetor The Start position enriches the fuel mixture from starting a cold engine The RUN position provides the correct fu...

Page 19: ...k the engine 5 If the choke has been moved to the Start position to start the engine gradually move it to the Run position as the engine warms up 1 Turn the engine switch to the Stop position 2 Turn the fuel valve lever to the OFF position When the engine is not in use leave the fuel valve in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage STOP Owner s...

Page 20: ... LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets NOTE THEGENERATORFEATURESAN AC NON FUSETHERMAL PROTECTOR TOPROTECTTHE AC CIRCUITIN CASEOFAN...

Page 21: ...enerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals CAUTION MAKE SURE TO CONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE ...

Page 22: ...ped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 031in 6 Check that the spark plug washer is in good condition 7 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 8 After the spark plug is seated ...

Page 23: ...e WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH 2 IS IN ITS OFF POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS MAINTENANCE OR CLEANING ...

Page 24: ... the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sedement cup and O ring 2 Clean the sediment cup and O ring in nonflammable or high flash point solvent 3 Reinstall O ring and sediment cup 4 Turn the fuel valve ON and check for leaks 6000W Generator ...

Page 25: ...vice technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil Every 50 hours ...

Page 26: ...er element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry thorughly 3 Soak the element in clean engine oil and sq...

Page 27: ...27 Owner s Manual ...

Page 28: ...28 Transporting Storage 6000W Generator ...

Page 29: ...NG EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrif...

Page 30: ...e to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector 8 on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth drive...

Page 31: ...5 000 W Peak Wattage 6 000 W Outlet Speciﬁcation s AC electrica l DC electrical 12V 8 3 A Gasoline engine Fuel Type Unleaded gasoline Capacity 6 6 gallons Running time 11 hours approx on 1 2 load Weight Approximate weight 189lbs Owner s Manual 120V 240V AC 41 6 20 8A 60Hz Two 120V outlets One 120V twist lock outlet One 120 240V AC twist lock outlet ...

Page 32: ... JD HEAD COVER COMP APGG6000 A 05 JD HEAD COVER PACKING APGG6000 A 06 JD FLANGE BOLT M1OX 80 APGG6000 A 07 JD SPARK PLUG APGG6000 A 08 JD EXHAUST PIPE STUD BOLT APGG6000 A 09 JD CYLINDER HEAD COMP APGG6000 A 10 JD CARBURETOR STUD BOLT APGG6000 A 11 JD CYLINDER HEAD SEALING PAD APGG6000 A 12 JD DOWEL PIN φ10 φ12 20 APGG6000 A 13 JD AIR CLEANER STAY Cylinder head system assy ...

Page 33: ...PGG6000 B 05 JD CRANK CASE APGG6000 B 06 JD BALL BEARING 6207 APGG6000 B 07 JD WASHER ø8 3 ø17 1 APGG6000 B 08 JD LOCK PIN 10 mm APGG6000 B 09 JD GOVERNOR ARM SHAFT APGG6000 B 10 JD OIL SEAL ø8 ø14 5 APGG6000 B 11 JD DRAIN PLUG WASHER 12mm APGG6000 B 12 JD DRAIN PLUG BOLT APGG6000 B 13 JD OIL SEAL ø35 ø52 8 APGG6000 B 14 JD OIL PROTECTOR APGG6000 B 15 JD FLANGE BOLT Cylinder barrel ...

Page 34: ...8 APGG6000 C 06 JD FLANGE BOLT M8X35 APGG6000 C 07 JD CRANKCASE COVER APGG6000 C 08 JD GOVERNOR GEAR WASHER 6 mm APGG6000 C 09 JD GOVERNOR GEAR APGG6000 C 10 JD SLIDER SHAFT APGG6000 C 11 JD SLIDER WASHER 6 mm APGG6000 C 12 JD GOVERNOR SLIDER APGG6000 C 13 JD BALL BEARING 6202 APGG6000 C 14 JD BALL BEARING 6207 APGG6000 C 15 JD CRANKCASE COVER PAD APGG6000 C 16 JD DOWEL PIN 8X12 Crankcase cover sy...

Page 35: ...6000W Generator Crankshaft assy 36 APA Part No Description D APGG6000 D 01 JD CRANKSHAFT COMP ...

Page 36: ...SION RING A APGG6000 E 02 JD COMPRESSION RING B APGG6000 E 03 JD OIL RING A APGG6000 E 04 JD OIL RING B APGG6000 E 05 JD PISTON PIN CLIP 20 mm APGG6000 E 06 JD PISTON APGG6000 E 07 JD PISTON PIN APGG6000 E 08 JD CONNECTING ROD APGG6000 E 09 JD CONNECTING COVER APGG6000 E 10 JD CONNECTING ROD BOLT ...

Page 37: ... F 04 JD PIVOT BOLT M8 APGG6000 F 05 JD PUSH ROD GUIDE PLATE APGG6000 F 06 JD ROD PUSH APGG6000 F 07 JD VALVE LIFTER APGG6000 F 08 JD CAMSHAFT APGG6000 F 09 JD VALVE ROTATOR APGG6000 F 10 JD EX VALVE SPRING RETAINER APGG6000 F 11 JD VALVE SPRING APGG6000 F 12 JD VALVE SPRING SEAT APGG6000 F 13 JD IN VALVE SPRING RETAINER APGG6000 F 14 JD EX VALVE APGG6000 F 15 JD IN VALVE ...

Page 38: ...000 G 03 JD SPRING RETAINER APGG6000 G 04 JD PLATEN SPRING APGG6000 G 05 JD STARTER DETENT APGG6000 G 06 JD DETENT SPRING APGG6000 G 07 JD RECOIL STARTER REEL APGG6000 G 08 JD START RETURN SPRING APGG6000 G 09 JD RECOIL STARTER CASE COMP APGG6000 G 10 JD RECOIL STARTER ROPE APGG6000 G 11 JD STARTER KNOB APGG6000 G 12 JD FLANGE BOLT M6X8 1 ...

Page 39: ...6000W Generator Fan Cover Assy 40 APA Part No Description H APGG6000 H 01 JD SHROUD APGG6000 H 02 JD FLANGE BOLT M6 X 14 APGG6000 H 03 JD FAN COVER COMP APGG6000 H 04 JD WIRE HARNESS CLIP ...

Page 40: ... I 03 JD TUBE B APGG6000 I 04 JD WIPE HARNESS CLIP APGG6000 I 05 JD DASHPOT CHECK VALVE APGG6000 I 06 JD MANUAL CHOKE STAY ASSY APGG6000 I 07 JD CARBURETOR IRON GASKET APGG6000 I 08 JD CARBURETOR ASSY APGG6000 I 09 JD CARBURETOR PAPER GASKET APGG6000 I 10 JD CARBURETOR INSULATING PLATE APGG6000 I 11 JD INTAKE PIPE GASKET ...

Page 41: ...tor Flywheel Assy 42 APA Part No Description J APGG6000 J 01 JD FLYWHEEL APGG6000 J 02 JD SPECIAL WOODRUFF KEY APGG6000 J 03 JD COOLING FAN APGG6000 J 04 JD STARTER PULLEY APGG6000 J 05 JD FLYWHEEL NUT M16 5 4 3 2 ...

Page 42: ... Part No Description K APGG6000 K 01 JD NOISE SUPPERSSOR CAP ASSY APGG6000 K 02 JD IGNITION COIL ASSY APGG6000 K 03 JD STOP SWITCH CORD APGG6000 K 04 JD STOP SWITCH CORD HOLDER APGG6000 K 05 JD FLANGE BOLT M6 X 25 APGG6000 K 06 JD CORD GROMMENT ...

Page 43: ...COMP APGG6000 M 03 JD CONTROL ADJUSTING SPRING APGG6000 M 04 JD PAN SCREW M5 X 34 APGG6000 M 05 JD FLANGE BOLT M6 X 14 APGG6000 M 06 JD GOVERNOR SPRING APGG6000 M 07 JD THROTTLE RETURN SPRING APGG6000 M 08 JD GOVERNOR ROD APGG6000 M 09 JD FLANGE NUT M6 APGG6000 M 10 JD GOVERNOR ARM BOLT M6 APGG6000 M 11 JD CONTROL ARM ...

Page 44: ... N 15 JD APG6000 N 16 JD APG6000 N 17 JD FLANGE BOLT M6 X 12 JD3800 B 02 MUFFLER STAY COMP JD3800 B 03 MUFFLER PROTECTOR SEAL JD3800 B 04 MUFFLER SIDE PROTECTOR JD3800 B 05 MUFF INNER PROTECTOR COMP JD6500 A 01 MUFFLER COMP JD6500 A 02 MUFF OUTER PROTECTOR COMP JD3800 B 08 EX PIPE GASKET JD3800 B 09 EX PIPE COMP JD3800 B 10 FLANGE BOLT M8 X 25 JD3800 B 11 FLANGE NUT M8 JD3800 B 12 FLANGE BOLT M8 X...

Page 45: ... O APGG6000 O 01 JD AIR CLEANER COVER COMP APGG6000 O 02 JD AIR CLEANER ELEMENT APGG6000 O 03 JD FLANGE NUT M5 APGG6000 O 04 JD AIR CLEANER SEPARATOR APGG6000 O 05 JD AIR CLEANER SEAL APGG6000 O 06 JD AIR CLEANER CASE COMP APGG6000 O 07 JD BREATHER GASKET ...

Page 46: ...00 P 14 JD APGG6000 P 15 JD APGG6000 P 16 JD APGG6000 P 17 JD APGG6000 P 18 JD FUEL FILTER CAP COMP JD3800 D 01 FUEL FILTER JD3800 D 02 FUEL TANK COMP JD3800 D 03 O VERFLOW VALVE JD3800 D 04 FUEL TUBE A JD3800 D 05 TUBE CLIP A JD3800 D 06 FUEL TUBE B JD3800 D 07 FUEL TUBE C JD3800 D 08 TUBE CLIP B JD3800 D 09 FLAT BOLT M6x16 JD3800 D 10 CARBON CANISTER JD3800 D 11 FUEL TUBE D JD3800 D 12 FUEL VALV...

Page 47: ...GINE SWITCH ASSY APGG6000 Q 03 JD DC 12V OUTPUT APGG6000 Q 04 JD HOURS METER APGG6000 Q 05 JD 120V RECEPTACLE Ru 22 APGG6000 Q 06 JD CIRCUIT BREAKER APGG6000 Q 07 JD 120V RECEPTACLE L5 30 APGG6000 Q 08 JD EARTH TERMINAL SET APGG6000 Q 09 JD CONTROL PANEL CASE APGG6000 Q 10 JD 120V RECEPTACLE L5 30 1 2 3 6 7 8 5 10 4 9 ...

Page 48: ... 04 JD FLANGE NUT APGG6000 R 05 JD FLANGE BOLT APGG6000 R 06 JD MUFFLER SUPPORTER UPPER APGG6000 R 07 JD MUFFLER SUPPORTER NETHER APGG6000 R 08 JD BOLT APGG6000 R 09 JD NUT APGG6000 R 10 JD GENERATOR FRAME APGG6000 R 11 JD CONTROL PANEL BOX APGG6000 R 12 JD FRONT COVER APGG6000 R 13 JD SCREW 1 1 2 1 3 5 5 6 4 3 3 3 11 12 13 3 7 8 9 10 3 1 1 1 ...

Page 49: ... TAPPING SCREW APGG6000 S 06 JD RR HOUSING APGG6000 S 07 JD PAN SCREW APGG6000 S 08 JD FLANGE BOLT M6X 179 APGG6000 S 09 JD AUTO VOLTAGE REG ASSY APGG6000 S 10 JD GENERATOR COVER APGG6000 S 11 JD CABLE TIE APGG6000 S 12 JD FLANGE BOLT APGG6000 S 13 JD ROTOR COMP APGG6000 S 14 JD BEARING ASSY APGG6000 S 15 JD PLAIN WASHER APGG6000 S 16 JD FLANGE BOLT M10 APGG6000 S 17 JD FLANGE BOLT M5 ...

Page 50: ... Part No Description APGG6000 S 18 JD HEX BOLT M5 X 20 APGG6000 S 19 JD VOLT CHANGE TERMINAL BR AC W APGG6000 S 20 JD PLAIN WASHER 5mm APGG6000 S 21 JD HEX NUT M5 APGG6000 S 22 JD SPRING WASHER 5mm APGG6000 S 23 JD CRANK CASE GROMMET ...

Page 51: ...06 JD FLANGE BOLT M6X 35 APGG6000 T 07 JD FLANGE NUT M6 APGG6000 T 08 JD RUBBER BOLT APGG6000 T 09 JD FLANGE NUT APGG6000 T 10 JD STANDER APGG6000 T 11 JD FLANGE BOLT M6X 16 APGG6000 T 12 JD NUT APGG6000 T 13 JD HANDLE APGG6000 T 14 JD BOLT APGG6000 T 15 JD BRACKET WITH LOCK PIN APGG6000 T 16 JD FLANGE BOLT 1 2 12 14 14 14 14 15 15 16 16 12 13 13 4 6 8 10 11 11 8 9 9 9 9 6 7 7 7 7 6 6 4 5 3 3 2 1 ...

Page 52: ...Distributed by ALL POWER AMERICA www allpoweramerica com ...

Page 53: ......

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