All-Power APG3590CN Owner'S Manual Download Page 31

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Crankcase cover system assy.

10,000W Propane Generator

APA PART NO.

DESCRIPTION

PART NO.

APG3590CN-C-01-JD

DUCT COVER

JD5000-A-01

APG3590CN-C-02-JD

FLANGE BOLT (M8 X 35)

JD5000-A-02

APG3590CN-C-03-JD

OIL SCALE

JF340-C-03B

APG3590CN-C-04-JD

OIL SCALE SEAL RING

JF340-C-02

APG3590CN-C-05-JD

OIL SEAL( 35× 52×8)

JF340-B-11

APG3590CN-C-06-JD

FLANGE BOLT (M8X35)

JF390-C-01

APG3590CN-C-07-JD

CRANKCASE COVER

JF340-C-04B

APG3590CN-C-08-JD

GOVERNOR GEAR WASHER (6 mm) JF340-C-06

APG3590CN-C-09-JD

GOVERNOR GEAR

JF340-C-07

APG3590CN-C-10-JD

SLIDER SHAFT

JF340-C-05

APG3590CN-C-11-JD

SLIDER WASHER (6 mm)

JF340-C-08

APG3590CN-C-12-JD

GOVERNOR SLIDER

JF340-C-09

APG3590CN-C-13-JD

BALL BEARING (6202)

JF340-B-13

APG3590CN-C-14-JD

BALL BEARING (6207)

JF340-B-04

APG3590CN-C-15-JD

CRANKCASE COVER PAD

JF340-C-10

APG3590CN-C-16-JD

DOWEL PIN (8X12)

JF240-C-11

Summary of Contents for APG3590CN

Page 1: ...APG3590CN...

Page 2: ...ssembly Propane Connection Battery Inspection Cleaning Maintenance Installation Specifications Parts List 2 Operation Starting Generator 5 3 Page 25 26 28 29 6 17 18 15 19 WARNING READ AND UNDERSTAND...

Page 3: ...ited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To proces...

Page 4: ...r other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable periodof use Merchandise sold...

Page 5: ...ns Be sure to retain them for futre use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PEROSNAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY...

Page 6: ...ator General Precautions WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH DANGER Carbon Monoxide Carbon Monoxide Generator exhaust contains high levels of carbon monox...

Page 7: ...engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and...

Page 8: ...olarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a...

Page 9: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Page 10: ...turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconne...

Page 11: ...maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS...

Page 12: ...ength of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the w...

Page 13: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 14: ...100ft 100ft 150ft 150ft 200ft 10000W Propane Generator General Precautions cont d Extension Cord If and extension cord not included is used make sure to use only UL approved cords having the correct g...

Page 15: ...washers 4 cotter pins 2 wheels Stand 4 bolts 4 nuts and Propane line 2 Thread nut thru stand and frame of the generator 3 Thread the nuts onto the bolts 4 Install axle and push cotter pin thru hole in...

Page 16: ...16 Assembly Wheel and handle assembly 7 Handles should be already installed 8 Twist and pull out to use handles 10000W Propane Generator...

Page 17: ...battery So never smoke or allow an open spark or flame in the vicinity of the battery and engine e The method of battery connecting Connecting the positive clip red from charging loop to positive clip...

Page 18: ......

Page 19: ......

Page 20: ...Operation cont d Starting Instructions Connect the propane hose from the propane tank to the machine Move the choke lever to the START position Press the PURGE button for 3 seconds Turn the valve on t...

Page 21: ...oke lever to the RUN position Battery Start If battery is installed turn the key to the START position allow the engine to crank When engine starts release the key back to the RUN position Recoil Star...

Page 22: ...WER AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the power cords of 120 volt AC pow...

Page 23: ...ITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running s...

Page 24: ...a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in by...

Page 25: ...ion If an engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and fuel levels are adequat...

Page 26: ...IPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air is...

Page 27: ...g 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Owner s Manual Brass Rod electrode Ground Connec...

Page 28: ...Engine...

Page 29: ...D COVER COMP JF340 A 04 APG3590CN A 05 JD HEAD COVER PACKING JF340 A 05 APG3590CN A 06 JD FLANGE BOLT M1OX 80 JF340 A 06 APG3590CN A 07 JD SPARK PLUG JF340 A 07 APG3590CN A 08 JD EXHAUST PIPE STUD BOL...

Page 30: ...590CN B 11 JD DRAIN PLUG WASHER 12MM JF340 B 09 APG3590CN B 12 JD DRAIN PLUG BOLT JF340 B 10 APG3590CN B 14 JD OIL PROTECTOR JF340 B 12 APG3590CN B 15 JD FLANGE BOLT JF340 B 13 APG3590CN B 13 JD OIL S...

Page 31: ...11 APG3590CN C 06 JD FLANGE BOLT M8X35 JF390 C 01 APG3590CN C 07 JD CRANKCASE COVER JF340 C 04B APG3590CN C 08 JD GOVERNOR GEAR WASHER 6 mm JF340 C 06 APG3590CN C 09 JD GOVERNOR GEAR JF340 C 07 APG359...

Page 32: ...Crankshaft assy 32 D APG3590CN D 01 JD CRANKSHAFT COMP JF420 D 02 APG3590CN D 02 JD BALANCER WEIGHT JF340 D 04 10 000W Propane Generator APA PART NO DESCRIPTION PART NO...

Page 33: ...N RING B JF420 E 02 APG3590CN E 03 JD OIL RING A JF420 E 03 APG3590CN E 04 JD OIL RING B JF420 E 04 APG3590CN E 05 JD PISTON PIN CLIP 20 mm JF240 E 05 APG3590CN E 06 JD PISTON JF420 E 05 APG3590CN E 0...

Page 34: ...05 JD PUSH ROD GUIDE PLATE JF340 F 05 APG3590CN F 06 JD ROD PUSH JF240 F 06 APG3590CN F 07 JD VALVE LIFTER JF240 F 07 APG3590CN F 08 JD CAMSHAFT JF390 F 08 APG3590CN F 09 JD VALVE ROTATOR JF340 F 06...

Page 35: ...3 APG3590CN G 04 JD PLATEN SPRING JF340 G 04 APG3590CN G 05 JD STARTER DETENT JF340 G 05 APG3590CN G 06 JD DETENT SPRING JF340 G 06 APG3590CN G 07 JD RECOIL STARTER REEL JF340 G 07 APG3590CN G 08 JD S...

Page 36: ...Propane Generator APA PART NO DESCRIPTION PART NO APG3590CN H 01 JD SHROUD JF340 H 01 APG3590CN H 02 JD FLANGE BOLT M6 X 14 JF340 H 02 APG3590CN H 03 JD FAN COVER COMP JF340 H 03 APG3590CN H 04 JD WI...

Page 37: ...I 06 JD MANUAL CHOKE STAY ASSY JF3800 B 06 APG3590CN I 07 JD CARBURETOR IRON GASKET JF340 I 05 APG3590CN I 08 JD MIXER ASSY JF390LPG I 04B APG3590CN I 09 JD CARBURETOR PAPER GASKET JF340 I 03 APG3590C...

Page 38: ...APA PART NO DESCRIPTION PART NO APG3590CN J 01 JD FLYWHEEL JF340E J 01 APG3590CN J 02 JD SPECIAL WOODRUFF KEY JF340 J 02 APG3590CN J 03 JD COOLING FAN JF340 J 03 APG3590CN J 04 JD STARTER PULLEY JF34...

Page 39: ...F340 K 02 APG3590CN K 03 JD STOP SWITCH CORD JF340 K 03 APG3590CN K 04 JD STOP SWITCH CORD HOLDER JF340 K 04 APG3590CN K 05 JD FLANGE BOLT M6 X 25 JF340 K 05 APG3590CN K 06 JD CORD GROMMENT JF340 K 06...

Page 40: ...tor Assy 40 L APG3590CN L 01 JD UNIT STARTER MOTOR JF340 L 01 APG3590CN L 02 JD CONTACTOR ASSY JF340 L 02 APG3590CN L 03 JD FLANGE BOLT M8 35 JF340 L 03 10 000W Propane Generator APA PART NO DESCRIPTI...

Page 41: ...34 JF340 M 04 APG3590CN M 05 JD FLANGE BOLT M6 X 14 JF340 M 05 APG3590CN M 06 JD GOVERNOR SPRING JF340 M 06 APG3590CN M 07 JD THROTTLE RETURN SPRING JF340 M 07 APG3590CN M 08 JD GOVERNOR ROD JF340 M...

Page 42: ...D MUFFLER SIDE PROTECTOR JD3800 B 05 APG3590CN N 06 JD MUFF INNER PROTECTOR COMP JD6500 A 01 APG3590CN N 07 JD MUFFLER COMP JD6500 A 02 APG3590CN N 08 JD MUFF OUTER PROTECTOR COMP JD3800 B 08 APG3590C...

Page 43: ...D3800 C 02 APG3590CN O 03 JD FLANGE NUT M5 JD3800 C 03 APG3590CN O 04 JD AIR CLEANER SEPARATOR JD3800 C 04 APG3590CN O 05 JD AIR CLEANER SEAL JD3800 C 05 APG3590CN O 06 JD AIR CLEANER CASE COMP JD3800...

Page 44: ...590CN Q 01 JD APG3590CN Q 02 JD APG3590CN Q 03 JD APG3590CN Q 04 JD APG3590CN Q 05 JD APG3590CN Q 06 JD APG3590CN Q 07 JD APG3590CN Q 08 JD APG3590CN Q 09 JD APG3590CN Q 10 JD APG3590CN Q 11 JD APG359...

Page 45: ...B 01 APG3590CN R 02 JD BOTTOM RUBBER JD3800 F 05 APG3590CN R 03 JD FLANGE NUT M8 JD3800 F 04 APG3590CN R 04 JD ARC COVER JD6500LPG B 02 APG3590CN R 05 JD FLANGE BOLT M6X12 JD3500LPG C 03 APG3590CN R...

Page 46: ...APG3590CN S 08 JD FLANGE BOLT M6X 179 JD8000 G 08 APG3590CN S 09 JD AUTO VOLTAGE REG ASSY JD6500 G 09 APG3590CN S 10 JD GENERATOR COVER JD3800 G 10 APG3590CN S 11 JD CABLE TIE JD3800 G 11 APG3590CN S...

Page 47: ...T CHANGE TERMINAL BR AC W JD3800 G 19 APG3590CN S 20 JD PLAIN WASHER 5mm JD3800 G 20 APG3590CN S 21 JD HEX NUT M5 JD3800 G 21 APG3590CN S 22 JD SPRING WASHER 5mm JD3800 G 22 APG3590CN S 23 JD CRANK CA...

Page 48: ...APG3590CN T 04 JD SHAFT JD8000 T 04 APG3590CN T 05 JD FLANGE BOLT JD6500 T 05 APG3590CN T 06 JD VIBRATION ABSORBER JD6500 T 06 APG3590CN T 07 JD FLANGE NUT M8 JD6500 T 07 APG3590CN T 08 JD STAND JD650...

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