All-Power APG3535 Owner'S Manual Download Page 27 | Manualshive

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Summary of Contents for APG3535

Page 1: ...P easereadandsavethese flstmct eflso HAVE QUESTIONSORNEED SERVICE DO NOTRETURN TOSTORE PLEASECALL TOLLFREE 888 896 6881 www all m ...

Page 2: ... Maintenance 23 Installation 24 Compliance 26 Specifications 27 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS INTHIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY ALL POWER AMERICA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS 2 ...

Page 3: ...nd business hours at the service center location and the availibility of replacement parts All decisions of All Power with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to th...

Page 4: ...authorized repair or alterations Repair and transportation costs of merchandise determine not to be defective Costs assoiciated with assembly required oil adjustments or other installation and start up costs Merchandise sold by All Power which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply ANY...

Page 5: ...ns Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED NOTE NOTES GIVE HELPFUL INFORMATION WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE ...

Page 6: ...il and fuel Attemptin 9 to start the engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where fuel is stored WARNING PROPANE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CH ILDREN Propane fuel and fumes are flammable and potentially explosive Use proper fuel ...

Page 7: ...ine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTI L TH E ENGI NE AND EXHAUST SYSTEM HAVE ...

Page 8: ...olarized plug where one blade is wider thanthe other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug if it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoi...

Page 9: ... electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight insulate all connecti...

Page 10: ...turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting th e generator accidentally Store idle gene...

Page 11: ...aintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THiS PRODUCT ELECTROMAGNETIC FIELDS iN CLOSE PROXiMiTY TO A HEART PACEMAKER COULD CAUSE iNTERFERENCE TO OR FAILURE OF THE PACEMAKER Installation Ensure installation meets all applicable safety and local and national electrical codes Hav...

Page 12: ...th of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make s...

Page 13: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the man ufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediat...

Page 14: ...nly UL approved cords having the correct gauge and length according to the following table Nameplate Amps Oord Lengths full load 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft 0 5 16 AWG 16 AWG 12 AWG 12 AWG 5 1 8 16 AWG 14 AWG 10 AWG 8 1 12 14 AWG 12 AWG 12 1 15 12AWG 10 AWG 15 20 10 AWG 10 AWG 14 ...

Page 15: ...Owner s al3ual Battery This product does not need a battery 15 ...

Page 16: ...nection Propane Cylinder NOTE This is your common propane BBQ cylinder Propane Intake Valve Step 1 Step 2 Insert hose connection to generator and tighten Insert other end of hose to the propane cylinder tighten Generator Propane Hose Included 16 ...

Page 17: ...PRIOR TO FIRST USING THE GENERATOR THE ENGINE MUST BE FILLED WiTH OiL OF A HiGH QUALITY SAE 10W 30 GRADE ENGINE OiL TO DO SO UNSCREW AND REMOVE THE ENGINE S OiL DiPSTiCK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE FiLL THE ENGINE S CRANKCASE UNTIL THE OiL LEVEL iS LEVEL WiTH THE UPPER MARKED LiNE ON THE DiPSTiCK THEN SCREW THE DiPSTiCK BACK iNTO THE OiL FiLL HOLE 17 ...

Page 18: ...t the propane hose from the bottle to the machine Turn the engine switch to the ON position Move the choke lever to the START position Turn the valve on the propane bottle all the way open Turn the fuel valve to the START position Press the PURGE button for 3 seconds 18 ...

Page 19: ...Owner s anual Operation cont d Starting Instructions Pull the recoil starter to start the engine Move the choke lever to the RUN position Turn the fuel valve to the RUN position 19 ...

Page 20: ...VED LINE CONDITIONER generator is running simply connect the power cords of 120 volt AC powered equipment into the 120 volt AC dual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE CIRCUIT BREAKER TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD SHOULD AN OVERLOAD OCCUR THE BREAKER WILL TRIP TO ITS OFF POSITION CAUSI NG THE G ENERATOR TO AUTOMATICALLY SH UT DOWN IN THIS CASE REFER TO ABOVE IN TH...

Page 21: ... powered tool or equipment to the DC Terminals CAUTION MAKE SURE TO CONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR 3 Start and run the engine as described above 4 When finished using the generator turn the engine power switch to its OFF position Turn the fuel valve to it...

Page 22: ...he insulator is cracked or chipped Clean the spark plug with a wire brush if it isto be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer NOTE THE SPARK PLUG ...

Page 23: ...on If an engine problem occurs have it checked by a qualified service technition before further use Do not use damaged equipment Before each use make sure the engine s oil and fuel levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving par...

Page 24: ...IFTING OR H OISTING EQUIPMENT WH EN MOVING iT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR Genera Location Make sure to locate and install the generator outdoors where cooling air is readily available install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy ...

Page 25: ... the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector on the generator power panel picture below to a grounding rod picture below It must be driven at least 24 deep into the earth Soil The grounding rod must b...

Page 26: ... conform in all material respects to the design specifications that applied to those engines described in the documentationrequired by 40 CFR Part90 and which are produced during the model year stated on this certificate This certificate of conformity does not cover small nonroad engines imported prior to the effectivedate of the certificate It is a term of this certificate that the manufacturer s...

Page 27: ...g grounded One 120 240V AC twistqock outlet DC electrica_ 12V 8 3 A engine Horsepower Type Displacement Oil capacity 4 cycle OHV air cooled recoil start 196c c 0 63 quart 0 6 liter EPA approved yes I Fuel Type Propane Fuel Capacity Running time 10 hrs approx on 5 gaW201bs of fuel Fuel gauge none Weight Approximate weight 105 Ibs 27 ...

Page 28: ...5 JD JF168 A 05 CYLINDER HEAD GASKET APG3535 A 06 JD JF168 A 06 HEAD COVER COMP APG3535 A 07 JD JF168 A 07 HEAD COVER PACKING APG3535 A 08 JD JF168 A 08B BREATHER TUBE APG3535 A 09 JD JF168 A 09 FLANGE BOLT M6x12 APG3535 A 10 JD JF168 A 10B CARBURETOR STUD BOLT APG3535 A 11 JD JF168 A 11B EXHAUST PIPE STUD BOLT APG3535 A 12 JD JF168 A 12 DOWEL PIN 10x16 APG3535 A 13 JD JF168 A 13 FLANGE BOLT M8x58...

Page 29: ...ts No JF200 B 01 JF168 B 02 JF168 B 03 JF168 B 04 JF168 B 05 JF168 B 06 JF168 B 07 JF168 B 08 JF168 B 09 JF168 B 10 JF168 B 11 JF168 B 12 JF168 B 13 JF168 B 14 JF168 B 15 JF168 B 16 Description CRANK CASE OIL LEVEL SWITCH ASSY GOVERNOR GEAR ASSY GOVERNOR SLIDER ROCKER LOCK PIN 8mm FLANGE BOLT M6x20 DRAIN PLUG BOLT SLIDER WASHER 6mm DRAIN PLUG WASHER 10 2mm GOVERNOR HOLDER CLIP BALL BEARING 6205 TP...

Page 30: ...PG3535 C 05 JD APG3535 C 06 JD APG3535 C 07 JD APG3535 C 08 JD Parts No JF168 C 01B JF168 C 02 JF168 C 03 JF168 C 04 JF168 B 13 JF168 C 05 JF168 C 06 JF168 B 12 Description CRANKCASE COVER CASE COVER P OIL SCALE OIL SCALE SEAL OIL SEAL p25x p41 25x6 DOWEL PIN 8x14 FLANGE BOLT M8x28 BALL BEARING 6205 3O ...

Page 31: ...APA Parts No Parts No Description APG3535 D 01 JD JF200 D 02 CRANKSHAFT COMR APG3535 D 02 JD JF168 D 03 SEMICIRCLE KEY 31 ...

Page 32: ... E 02 JD APG3535 E 03 JD APG3535 E 04 JD APG3535 E 05 JD APG3535 E 06 JD Parts No JF168 E 01 JF2OO E 02 JF168 E 03 JF168 E 04 JF168 E 05 JF168 E 06 Description PISTON RING SET PISTON PISTON PIN CONNECTING ROD ASSY CONNECTION ROD BOLT PISTON PIN CLIP 18mm 32 ...

Page 33: ... APG3535 F 16 JD Parts No JF200 F 01 JF200 F 02 JF168 F 03 JF200 F 04 JF168 F 05 JF168 F 06 JF168 F 07 JF168 F 08 JF168 F 09 JF168 F 10 JF168 F 11 JF168 F 12 JF200 F 13 JF168 F 14 JF168 F 15 JF168 F 16 Description CAM S HAFT ASSY PUSH ROD ROCKER ARM VALVE LIFTER ADJUSTING NUT WEIGHT RETURN SPRING IN VALVE EX VALVE VALVE SPRING IN VALVE SPRING RETAINER EX VALVE SPRING RETAINER EX VALVE HELMET PUSH ...

Page 34: ... 12 JD APG3535 G 13 JD Parts No JF168 G 01 JF168 G 02 JF168 G 03 JF168 G 04 JF168 G 05 JF168 G 06 JF168 G 07 JF168 G 08 JF168 G 09 JF168 G 10 JF168 G 11 JF168 G 12 JF200 G 13 Description RECOIL STARTER ASSY SETTING SCREW RATCHET GUIDE FRICTION SPRING STARTER RATCHET RATCHET SPRING RECOIL STARTER REEL RECOIL STARTER SPRING RECOIL STARTER CASE COME RECOIL STARTER ROPE STARTER GRIP FLANGE BOLT M6x8 R...

Page 35: ...H 01 JD JF200 H 01 FAN COVER COMR APG3535 H 02 JD JF168 H 02 FLYWHEEL SIDE PLATE APG3535 H 03 JD JF168 H 03 CORD CLAMPER APG3535 H 04 JD JF168 H 04 SHROUD APG3535 H 05 JD JF168 H 08 FLANGE BOLT M6x12 APG3535 H 06 JD JF168 H 09 FLANGE BOLT M6x16 35 ...

Page 36: ...535 1 13 JD Parts No JF168 1 01 JF200 1 02B JF168 1 03 JF200LPG I 01 JF168 1 05 JF200LPG I 02 JF200LPG I 03 JF200LPG I 04 JF200LPG I 05 JF200LPG I 06 JF200LPG I 07 JF200LPG I 08 JF200LPG I 09 Description INTAKE PIPE GASKET CARBURETOR INSULATING PLATE CARBURETOR PAPER GASKET MIXER CARBURETOR SPACER COMP CHOKE LEVER COMP INTAKE TIE IN MAGNETIC VALVE HIGH PRESSURE PIPE DECOMPRESSION VALVE LOW PRESSUR...

Page 37: ...F168 L 03 AIR CLEANER CASE COMP APG3535 J 04 JD JF168 L 04 AIR CLEANER COVER APG3535 J 05 JD JF168 L 05 AIR CLEANER SUPPORT APG3535 J 06 JD JF168 L 06 AIR CLEANER SEAL APG3535 J 07 JD JF168 L 07 WINKER SETTING BOLT APG3535 J 08 JD JF168 L 08 FLANGE NUT M6 APG3535 J 09 JD JF168 L 09 FLANGE BOLT M6xl0 APG3535 J 10 JD JF168 L 10 AIR CLEANERASSY 37 ...

Page 38: ...FLANGE BOLT M8x25 APG3535 K 04 JD JD2000 A 04 EXHAUST PIPE APG3535 K 05 JD JD2000 A 05 EXHAUST PIPE NUT M8 APG3535 K 06 JD JD2000 A 06 EXHAUST PIPE GASKET APG3535 K 07 JD JD3500LPG A 01 MUFFLER COME APG3535 K 08 JD JD2000 A 08 FLANGE BOLT M8x16 APG3535 K 09 JD JD2000 A 09 MUFFLER STAY APG3535 K 10 JD JD2000 A 10 FLANGE BOLT M8x40 APG3535 K 11 JD JD3500LPG A 02 MUFFLERASSY 38 ...

Page 39: ... 01 JD JF168 O 01A FLYWHEEL COMP APG3535 L 02 JD JF168 O 02 COOLING FAN APG3535 L 03 JD JF200 O 03 STARTER PULLEY APG3535 L 04 JD JF168 O 04 FLYWHEEL NUT APG3535 L 05 JD JF168 O 05 IGNITION COIL ASSY APG3535 L 06 JD JF168 O 06 FLANGE BOLT M6 5 39 ...

Page 40: ...JD APG3535 M 05 JD APG3535 M 06 JD APG3535 M 07 JD APG3535 M 08 JD Parts No JF168 P 18 JF168 P 06 JF168 P 19 JF168 P 04 JF168 P 25 JF168 P 07 JF168 P 05 JF168 P 08 Description FLANGE BOLT M6x12 GOVERNOR SPRING FLANGE BOLT M6 CONTROLARM FLANGE NUT M6 THROTTLE RETURN SPRING GOVERNOR ROD CONTROLASSY 40 ...

Page 41: ...G3535 N 10 JD Parts No JF200 LPG I 04 JD3500LPG B 01 JD6500BST E 04 JD3500LPG B 02 JD6500BST E 08 JD3500LPG B 03 JD6500BST E 05 JD6500BST E 06 JD3500LPG B 04 JD6500BST E 09 Description MAGNETIC VALVE ENGINE SWITCH ASSY VOLTMETER ASSY CIRCUIT BREAKER 120V 240V RECEPTACLE L14 30 RELAY 120V RECEPTACLE Ru 22 CIRCUIT BREAKER DIRECTCURRENTRECEPTACLE EARTH TERMINAL SET 41 ...

Page 42: ...4 JD APG3535 O 05 JD APG3535 O 06 JD APG3535 O 07 JD APG3535 O 08 JD Parts No JD3500LPG C 01 JD3000 B 02 JD3000 B 03 JD3500LPG C 02 JD3500LPG C 03 JD3500LPG C 04 JD3500LPG C 05 JD3500LPG C 06 Description FRAME COME BOTTOM RUBBER FLANGE NUT M8 ARC COVER FLANGE BOLT M6X12 FLANGE NUT M6 COPING FIX FRAME 42 ...

Page 43: ... 09 APG3535 P 10 JD JD3000 C 10 APG3535 P 11 JD JD3500LPG D 04 APG3535 P 12 JD JD3000 C 14 APG3535 P 13 JD JD3000 C 15 APG3535 P 14 JD JD3500LPG D 05 APG3535 P 15 JD JD3500LPG D 06 APG3535 P 16 JD JD3000 C 16 APG3535 P 17 JD JD3000 C 17 Description STATOR COVER STATOR ASSY COOLING FAN BRUSH ASSY TAPPING SCREW HOUSING RR PAN SCREW FLANGE BOLT AUTOMATIC VOI REGULATOR ASSY GENERATOR COVER CABLE TIE B...

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