All-Power APG3303 Owner'S Manual Download Page 30

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7500W Generator

General Parts Listing

APA Part No.

Part. No

Description

APG3303-B-01-DJ

DJ188F-11001-B

Cover Assembly Crankcase

APG3303-B-02-DJ

DJ188F-11032-A

Crankcase Cover Guarel

APG3303-B-03-DJ

DJ188F-11003-A

Crankcase Gasket

APG3303-B-04-DJ

DJ188F-11007-A

Dipstick

APG3303-B-05-DJ

DJ188F-11008-A

Packing , Oil Filler

APG3303-B-06-DJ

DJ188F-15100-A

Speed Regulating Gear

APG3303-B-07-DJ

DJ188F-15105-A

Clip

APG3303-B-08-DJ

DJ188F-15109-A

Washer

APG3303-B-09-DJ

DJ188F-15104-A

Speed reglating Shaft

APG3303-B-10-DJ

DJ188F-15106-A

Sliding Sleeve

APG3303-B-11-DJ

GB/T820-1988

Bolt Flange M5x12

APG3303-B-12-DJ

DJ188F-11014-A

Oil Seal 35x52x8

APG3303-B-13-DJ

GB/T5787-1986

Bolt M8x35

APG3303-B-14-DJ

GB/T5787-1986

Bolt M8x40

APG3303-B-15-DJ

GB/T276-1994

Bearing Radial Ball 6202

APG3303-B-16-DJ

GB/T276-1994

Bearing Radial Ball 6207

APG3303-B-17-DJ

DJ188F-11002-A

Pin 8x14

Summary of Contents for APG3303

Page 1: ...www allpoweramerica com HAVE QUESTIONS OR NEED SERVICE DO NOT RETURN TO STORE 866 882 8088 TM APG3303 Owner s Manual 7500W Generator...

Page 2: ...25 Compliance 27 Specifications 28 General Parts Listing 29 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD...

Page 3: ...business hours at the service center location and the availibility of replacement parts All decisions of All Power America with regard to this limited warranty shall be final This warranty gives you...

Page 4: ...uired oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period...

Page 5: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 6: ...ASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handl...

Page 7: ...t engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel a...

Page 8: ...ized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qua...

Page 9: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Page 10: ...it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect th...

Page 11: ...OR FAILURE OF THE PACEMAKER Installation Ensure installation meets all applicable safety and local and national electrical codes Have installation performed by a qualified licensed electrician and bui...

Page 12: ...of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight...

Page 13: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 14: ...luded is used make sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps Cord Lengths full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 1...

Page 15: ...Owner s Manual 15 Battery This product does not need a battery...

Page 16: ...e Parts Wheel kit and handle Check all loose parts against the following list Contact your dealer if any of the loose parts shown are not included with your generator 1 Wheel 2 2 Axle 1 3 Handle assem...

Page 17: ...7500W Generator 17 Assembly Handle Installation Install the handle on the generator upper frame using the bracket and 3 flange bolts 3 nuts spring washer and washer...

Page 18: ...pins 2 Install the axle assembly on the generator using four M8x25mm flange bolts and 8mm flange nuts and two brackets 3 Install the two Rubber damping breaker on the stand using two M6x25 flange bol...

Page 19: ...THE DIPSTICK THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE Before Starting the Generator 1 Check that the engine power switch is in its OFF position 2 Before the first use remove the fuel tank c...

Page 20: ...lever to about 1 8 clearance 5 Turn the engine power switch to its ON position 6 Hold the start handle loosely and pull it slowly several times to allow the gasoline toflow into the engine s carbureto...

Page 21: ...erator is running simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE CIRCUIT BREAKER TO PROTECT THE...

Page 22: ...CONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR 3 If using only a 12 a...

Page 23: ...nsulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After t...

Page 24: ...ion before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill...

Page 25: ...G EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling a...

Page 26: ...e to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG groun...

Page 27: ...rtificate This certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate This certificate of conformity is conditional upon compliance of...

Page 28: ...240V60Hz 27A 13 5 Continuous rated Wattage 6 000 Peak Wattage 7 500 Outlet 4 AC 120V 2 AC 120V 240V twist lock outlet 28 Specifications AC electrical DC electrical none none Gasoline engine Fuel Type...

Page 29: ...x52x8 APG3303 A 04 DJ DJ188F 11017 A Rubber APG3303 A 05 DJ DJ188F 18300 A Amplifier APG3303 A 06 DJ DJ188F 11101 A Crankcase APG3303 A 07 DJ DJ188F 15009 A Oil Seal 8x14x5 APG3303 A 08 DJ DJ188F 1500...

Page 30: ...DJ188F 15100 A Speed Regulating Gear APG3303 B 07 DJ DJ188F 15105 A Clip APG3303 B 08 DJ DJ188F 15109 A Washer APG3303 B 09 DJ DJ188F 15104 A Speed reglating Shaft APG3303 B 10 DJ DJ188F 15106 A Slid...

Page 31: ...nder Head APG3303 C 06 DJ DJ188F 11300 A Cylinder Head Cover Assembly APG3303 C 07 DJ DJ188F 11011 A Gasket Cylinder Head Cover APG3303 C 08 DJ DJ188F 14002 A Bolt Stud M8x35 APG3303 C 09 DJ DJ188F 11...

Page 32: ...DJ DJ188F 12002 A Piston Pin APG3303 D 08 DJ DJ188F 12200 A Tie rod Assembly APG3303 D 09 DJ DJ188F 12203 A Bolt Tie rod APG3303 D 10 DJ DJ188F 12003 A Piston PIN Cir Clip APG3303 D 11 DJ GB T276 199...

Page 33: ...3301 A Push Rod Guide APG3303 E 06 DJ DJ188F 13008 A Rod Push APG3303 E 07 DJ DJ188F 13009 A Tappet Litter Valve APG3303 E 08 DJ DJ188F 13100 A Camshaft Assembly APG3303 E 09 DJ DJ188F 13001 A Intake...

Page 34: ...82 2000 Bolt Flangem APG3303 F 08 DJ DJ188F 14100 B Carburetor Assembly APG3303 F 09 DJ DJ188F 14110 B Idle Adjustming Screw APG3303 F 10 DJ DJ188F 14123 B Dust Cover Choke APG3303 F 11 DJ DJ188F 1410...

Page 35: ...DJ188F 14510 A Rubber Washer Choke Lever 2 APG3303 F 29 DJ DJ188F 14601 A Cjeck Valve APG3303 F 30 DJ DJ188F 14511 A Washer 1 APG3303 F 31 DJ DJ188F 14512 A Washer 2 APG3303 F 32 DJ DJ188F 14513 A Pac...

Page 36: ...14108 A Main Jet APG3303 F 47 DJ DJ188F 14102 A Washer APG3303 F 48 DJ DJ188F 14117 A Main Metering Jet Throttle Unit APG3303 F 49 DJ DJ188F 14600 A Chcek Valve Assembly APG3303 F 50 DJ 16176 240 B O...

Page 37: ...oive Reachet APG3303 G 06 DJ DJ188F 16107 A Friction Spring APG3303 G 07 DJ DJ188F 16108 A Spiral Spring APG3303 G 08 DJ DJ188F 16109 A Spring Renturn APG3303 G 09 DJ DJ188F 16110 A Grip Starter APG33...

Page 38: ...A Back Spring B APG3303 H 04 DJ DJ188F 15008 A Fine Regulating Spring C APG3303 H 05 DJ DJ188F 15200 A Speed Regulating Assembly APG3303 H 06 DJ DJ188F 15202 A Base Comp Control APG3303 H 07 DJ DJ188...

Page 39: ...al Parts Listing 39 APA Part No Part No Description APG3303 I 01 DJ DJ168F 16002 A Nut M16x1 5 APG3303 I 02 DJ DJ168F 16001 A Starting Cup APG3303 I 03 DJ GB T6177 2000 Flywheel Fan APG3303 I 04 DJ DJ...

Page 40: ...s Listing 40 APA Part No Part No Description APG3303 J 01 DJ GB T5787 1986 Bolt FlangeM6x25 APG3303 J 02 DJ DJ168F 18101 A Flameout Wire APG3303 J 03 DJ DJ168F 18102 A Spark Plug Cap APG3303 J 04 DJ D...

Page 41: ...t APG3303 K 04 DJ DJ188FD 14202 B Retainer Filter Element APG3303 K 05 DJ DJ188FD 14203 B Air Cleaner Case APG3303 K 06 DJ DJ188FD 14207 B Air Cleaner Stay APG3303 K 07 DJ DJ188FD 14204 B Air Cleaner...

Page 42: ...PG3303 L 04 DJ DF6500H 14401 A Inner Hood APG3303 L 05 DJ GB T5787 1986 Bolt Flange M8x16 APG3303 L 06 DJ DJ188F 14010 B Exhaust Pipe APG3303 L 07 DJ DJ188F 14011 B Gasket Exhaust Pipe APG3303 L 08 DJ...

Page 43: ...05 DJ DF6500H 14302 A Fuel Sensor APG3303 M 06 DJ DF6500H 14309 A Packing APG3303 M 07 DJ DF6500H 14306 A Fuel Filler APG3303 M 08 DJ DF6500H 14310 A Washer APG3303 M 09 DJ DF6500H 14303 A Cushion APG...

Page 44: ...IRE HARNESS Assembly APG3303 N 07 DJ DF6500H 33110 A FUSE CASE APG3303 N 08 DJ DF6500H 33111 A CONSENT 30A APG3303 N 09 DJ GB T820 1988 BOLT M4x10 APG3303 N 10 DJ DF6500H 33100 A CONTROL PANEL Assembl...

Page 45: ...RIE CLAMP APG3303 N 22 DJ DF6500H 33119 A WIRE GROMMET APG3303 N 23 DJ DF6500H 33120 A WIRE CLAMP APG3303 N 24 DJ GB T820 1988 SCREW M4x10 APG3303 N 25 DJ GB T820 1988 SCREW M4x12 APG3303 N 26 DJ GB T...

Page 46: ...NERATOR END COVER APG3303 O 07 DJ DF6500H 33014 A GENERATOR FAN APG3303 O 08 DJ DF6500H 33007 A BRUSH ASSEMBLY APG3303 O 09 DJ DF6500H 33008 A VOLTAGE REGULATOR APG3303 O 10 DJ DF6500H 33002 A BOLT M1...

Page 47: ...ng 47 APA Part No Part No Description APG3303 O 19 DJ DF6500H 34202 A CLIP A APG3303 O 21 DJ GB T276 1994 BDARING 6204DU APG3303 O 22 DJ 31932 240 B NUT M5 APG3303 O 23 DJ GB T97 1 1987 NUT M5 APG3303...

Page 48: ...A Frame Comp APG3303 P 02 DJ DF6500H 31200 A Bottom Rubber A APG3303 P 03 DJ DF6500H 31300 A Bottom Rubber B APG3303 P 04 DJ GB T6177 2000 Flange Nut M10 APG3303 P 05 DJ GB T6170 2000 Flange Nut M8 A...

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