alkitronic EAF Operation And Maintenance Manual Download Page 2

2

Operating and service manual

Preamble

Congratulations on your purchase of an 

alkitronic® EAF

our battery powered torque multiplier. You have acquired 

a superior quality product setting international standards 

and meeting highest safety requirements. To ensure con-

tinued compliance with these requirements the device 

needs to be maintained and serviced regularly. We there-

fore suggest that you read these operating and service 

instructions carefully and observe the following:

The 

alkitronic® EAF 

including the battery charger sta-

tion supplied may only be serviced and repaired by alki  

TECHNIK GmbH staff or personnel trained by alki TECHNIK 

GmbH, or by employees of a certified partner company.

In case of improper maintenance or operation there will 

be health hazards or material damages to the devices 

imminent. In such a case the warranty will be rendered 

null and void.

This operating and service manual contains basic informa-

tion to be observed during operation and maintenance. 

The operating personnel is required to read these before 

any operation or maintenance. The manual must be 

available and accessible at the location of the 

alkitronic® 

tools/ devices. This operating and maintenance manual 

refers exclusively to the 

alkitronic® EAF 

torque multiplier 

and wrench, 

alkitronic® 

Li-Ion battery packs

 and the 

alkitronic®

 

charger station

Please observe not only the general safety notices and 

warnings listed in this section “Identification of Notices”, 

but also all generally applicable regulations, directives 

and warnings.

Identification of Notices

Safety notices for the prevention of hazards to 

life and limb of persons.

Safety notices for the prevention of damages 

to 

alkitronic®

 tools, devices, their functions and 

the environment.

 

Notices regarding the proper and safe operation.

Advice to make work easier.

Content

 

       

Page

A  

Incoming inspection and packaging 

   

3

B  

General description 

 

   

3

B1 

Model description   

   

 

3

 

1. 

Technical Data & accessories 

 

4

2. 

Safety instructions   

   

 

4

2.1 

Intended use

  

 

 

   

4

2.2 

Operators responsibilities    

   

4

2.3 

Hazard notices 

 

 

 

  5

3. Operation 

charger station  

 

  5

3.1 

Self-test 

 

 

 

   

5

3.2 

Starting 

 

 

   

 

5

 

4. Operation 

alkitronic®

   

EAF

  

 

  6

4.1 

Starting 

 

 

 

 

  6

4.1.1  Li-Ion battery pack   

 

   

6

4.1.2  Battery pack status indicators  

 6

4.2   Preparing for work    

 

  

7

5.  

Electric operation

 

 

  

 

7

5.1 

Switching on / off    

 

 

7

5.2 

Direction of rotation, transport lock 

  

8

5.3 

Gear change   

 

 

  

8

5.4 

Setting the shut-off torque   

 

8

6. 

Mechanical operation 

  

  

 

9

6.1 

Safety instruction for tightening and loosening 

9

6.1.1  Tightening and loosening    

 

7. 

Function and operation test

 

  

10

7.1 

Visual and mechanical inspection 

  

10

8. 

Servicing / storage / maintenance

 

  

10

8.1 

Replacing accessories 

 

  

10

8.2 

Storage in lockable containers 

 

10

8.3  Decommissioning  

 

 

10

8.4 

Service and maintenance   

  

10 

9. 

Technical notes 

 

 

   

10

9.1 

Safety shut-off general 

 

 

10

9.2 

Causes and problem solving 

 

11

10. 

Noise level and vibration   

 11 

11. 

Environmental protection 

 

 11

12. 

EEC Declaration of Conformity 

 

11

13. Annex 

    

  11

Summary of Contents for EAF

Page 1: ...Operation and Maintenance Manual Battery powered torque multiplier EAF...

Page 2: ...not only the general safety notices and warnings listed in this section Identification of Notices but also all generally applicable regulations directives and warnings Identification of Notices Safety...

Page 3: ...Nuts bolts are tightened or loosened with a high torque and when a set value or required final torque value is reached themachineisswitchedoff Thedeviceisdrivenwith a maintenance free low wear brushle...

Page 4: ...station has been dimensioned exclusively for charging alkitronic Li Ion rechargeable battery packs Any other use is considered improper any damages resulting from improper use are the responsibility...

Page 5: ...is defective Immedi ately remove the battery pack from the charger 2 3 Hazard notices In case of mechanical or electrical damages to the alkitronic EAF Li Ion rechargeable battery pack or the alktroni...

Page 6: ...at of the charger Push the battery pack into the battery seat of the power tool all the way 7 until the safety catch locks audibly 4 1 2 Battery pack capacity and signal display Push button 8 on the b...

Page 7: ...ry This washer prevents a loosening of the DMA and can be pushed over the gear cogs and screwed tight 9 DMA safety screw DMAR safety washer accessory alkitronic DMA Place the alkitronic EAF on a flat...

Page 8: ...the slide switch to the middle Gear 1 Gear 2 In order to optimize the bolt ingcycleitisrecommendedto start in gear 2 fast and then depending on the required torqueswitchtogear1 powergear untilthestopp...

Page 9: ...ion An immediate stopping must be possible at all times Observe safety distances 6 1 1 Tightening and loosening Work steps Place alkitronic EAF with STACO STABI onto the bolt nut The DMA must absorb t...

Page 10: ...ng gear noise or obvious severe damage an immediate repair is necessary Please sendall devicesto be repaired in their originalpackagingtoyournearestalkitronic partner or to alki TECHNIK GmbH 8 Servici...

Page 11: ...e g cover with PTFE 9 2 Causes and problem solving Battery pack almost empty The electronic system protects the battery pack against complete discharging If the LED display L Fig 4 flashes the batter...

Page 12: ...r approx D1 mm 41 41 54 54 72 72 72 Diameter approx D2 mm 85 85 85 85 93 93 109 Diameter approx D3 mm 88 88 88 88 97 97 109 Length approx L mm 295 295 320 350 370 370 380 Weight without DMA approx kg...

Page 13: ...ter approx D3 mm 88 97 97 109 Height approx H mm 305 310 320 330 Weight without DMA approx kg 9 5 9 5 11 2 11 0 Idle speed Gear 1 U min 1 7 1 5 1 0 0 8 Idle speed Gear 2 U min 6 0 5 0 4 0 3 0 When loo...

Page 14: ...14 Operating and service manual Notes...

Page 15: ...15 battery powered torque multiplier Notes...

Page 16: ...ductivity Quicker tightening without reworking No environmentally caused failures IP54 ATEX High work safety Easy to use clear simple instructions Low maintenance and cost efficient Increased precisio...

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