background image

  S U S P E N S I O N

SERVICE DATA AND 

 DATA

COIL 

 SHOCK ABSORBER AND ANTI-ROLL, BAR

C o i l   S p r i n g

 absorber

Piston rod diameter mm (in)

Stroke

mm (in)

12 (1) (0.472)

11 (2) (0.433)

12 (1) (0.472)

180 (1) (7.088)

144 (2) (5.87)

180 (1) (7.088)

(1) For SPICA shock absorbers only
(2) For SOGE shock absorbers only

INSPECTION AND ADJUSTMENT

DATA OF 

 ABSORBER SETTING

 

 

 

 

 

 

 

F e a t u r e s

TYPE

SPICA

BOGE

SPICA 

SPICA

Alfa 

 part. No.

549137

549130

549142

549141

Compression

180 (18.4)

117.8 (12)

180 (18.4)

220 (22.4)

Low speed

Extension

120 (12.2)

117.8 (12)

200 (20.4)

220 (20.4)

Compression

520 (53)

481 (47)

520 

520 (53)

High speed

Extension

780 (77.5)

853 (87)

1180 (118.3)

1180 (118.3)

NOTA: The shock absorbers are intagrated in the strut tubes

M A R C H   1 9 8 8

25-2

 WOO

Summary of Contents for 33 1.3S Sport Wagon

Page 1: ...c l 33 M A N U A L S U P P L E M E N T PA3335OOOOS W O O M A R C H 1 9 8 8...

Page 2: ...WORKSHOP MANUAL Alfa mm w PAd279OOOBR4x4 WORKSHOP MANUAL t 33 g i a r d i n e t t a II PA3279OOOOOBRK WORKSHOP MA NUA L c 33 g i a r d i n e t t a PA3279OOOOTDOO WORKSHOP MANUAL wls PA327900003300 WOR...

Page 3: ...TEM ENGINE COOLING SYSTEM 1 CLUTCH GEARBOX MOTION TRANSMISSION r DIFFERENTIAL AND DRIVE SHE ASSEMBLY FRONT SUSPENSION 1 STEERING SYSTEM 1 REAR SUSPENSION WHEELS AND TIRES 1 BODY SHEET METAL PANELS I s...

Page 4: ...ND LUBRICANTS CHART RECOMMENDED FUEL AND LUBRICANTS Fuel Fluids and lubricants APPROXIMATE REFILL CAPACITIES 00 4 ENGINE MAINTENANCE a0 Basic mechanical system Ignition and fuel system Checking CO TRO...

Page 5: ...46 687 34 92 687 34 92 Overall width La mm in 1 612 63 46 Heights unladen H mm 1 345 52 95 1 355 53 35 1 345 52 95 Ground clearance mm in 1 I Min steering radius mm in I 5 500 216 53 5 250 206 69 Kerb...

Page 6: ...entification label 905Al D 905A2S 905A20 on intermediate blukhead label Type approval No 905A30 905A40 905AlO 30168 30550 from from 0000001 0000001 Chassis No on intermediate blukhead label Serial No...

Page 7: ...L I I I 0 9 1 98 l l I J l ENGINE COOLING SYSTEM 7 3 1 61 7 3 1 61 CONCENTRATE ANTIFREEZE 15 C 5 F 2 2 0 48 2 2 0 48 QUANTITY DEPENDING ON 4 20 C 4 F 2 6 0 57 2 6 0 57 TEMPERATURE 35 C 31 F 3 65 0 80...

Page 8: ...I P COMPLETE CAR CHASSIS AND BODY MAINTENANCE TECHNICAL DATA INSPECTION AND ADJUSTMENT Axles and suspensions 00 5 1 0 II a PA3335oooos woo MARCH 1988...

Page 9: ...Gearbox differential casing GEARBOX CUTER LINKAGE 13 3 Disassembly 13 3 Checks and inspections 13 3 Assembly 13 4 SERVICE DATA AND SPECIFICATIONS 13 5 Technical data 13 5 General specifications 13 6 I...

Page 10: ...ug 6 Speedometer sensor 7 Spring ring 8 Dowel 9 Rear caver 10 Valve 11 Plug 12 Plate 13 Pin 14 Flexible support 15 Rear support 16 Spacer 13 2 A 1 9 2 4 kg m 17 Flexible bush 18 Oil seal ring 19 Brack...

Page 11: ...w 2 Loosen and remove the nut and the screw securing the gearbox lever to the flexible bushing on the rear support then remove the spacer 0 PA3335OOOO S WOO 3 Extract the bushing with a press and plat...

Page 12: ...lever and the main selector cod and to th spacer securing the gearbox lever fork to the fle xible bushing on the rear sup port 2 Go on to fit all the gearbox ou ter linkage following the disas sembly...

Page 13: ...551 1 12 707 Speed a1 f OOO rp nl Kmlh 8 010 13 506 19 029 24 514 29 479 8 145 14 Geafbi rliiemttial overall ratio Spez d at 1 000 r p m Kmlh 1 11 629 9 081 4 6 897 15 311 1 4 895 21 573 4 3 800 27 79...

Page 14: ...Seal ring of differential shah Seal lip and work seat on shaft Outer surface of Seal rings Oute r races of drfferentral casmg and prnron 3 Mating surfaces of Ring nut securing bearing to differential...

Page 15: ...t GREASE SEALANTS AND SURFACE FIXING AGENTS Application Lower screws sec uring differential carriers to gearbox casing Screws securing forks to speed selector rods N B For surface cleaning use Inner s...

Page 16: ...q 2 End play between fork and synchronising unit sleeves Clearance 0 250 4 0 375 9 8 lC i 1 5 1O 2 Item Measuring unit M dm Dummy pinion Original bearings being used again Replacement bearings new 3 6...

Page 17: ...specificaticns Inspection and adjustment 21 2 Tightening torques 0 TROUBLE DIAGNOSIS AND 21 2 CORRECTIONS 21 2 SPECIAL SERVICE TOOLS Refer to Group 00 Chassis and Body Maintenance for l Checking Susp...

Page 18: ...310 12 205 333 13 11 Stiffness N mm kg mm Ib in 21 6 2 2 123 2 24 5 2 5 Type SPICA BOGE HYDRAULIC Piston rod diameter mm in I 20 0 787 Stroke Alfa Romeo Part No mm in 196 7 716 1 187 7 362 2 185 7 28...

Page 19: ...ve Servobrake C l Vacuum system IFront disc brake Rear drum brake PARKING BRAKE Control lever Control tables SERVICE DATA AND SPECIFICATIONS 22 2 Technical data 22 2 General specifications Inspection...

Page 20: ...s brake pads and discs Brake pedals Colours Discs LIGHT BLUE FRENDO BLACK FERODO Pad nominal tickness Y mm in 1 5 16 5 1S External diameter mm in 239 Nominal thickness C mm in 12 7 On2 0 5 oo 22 w 5 0...

Page 21: ...CTION AND ADJUSTMENT FRONT BRAKES Dimensions for brake disc grinding single or ventilated single ventilated 1 Circumferential 2 Radial Brake disc thickness Unit mm in Thickness Brake disc Single Cmtn...

Page 22: ...VEL Diametro nominale tamburo Number of notches free on the toothed part 9 8 before the wheels lock Vehicle at nominal height one passenger and full petrol tank Piston of brake pressure propor tioning...

Page 23: ...PENSION SERVICE DATA AND ac F SPEC FICATIONS Technical data 23 Z 25 2 SPECIAL SERVICE TOOLS P 3335oooos woo TROUBLE DIAGNOSIS AND CORRECTIONS I Refer to Group 00 Chassis and Body Maintenance for l Che...

Page 24: ...orbers only INSPECTION AND ADJUSTMENT DATA OF SHCiCK ABSORBER SETTING El3 7 ruI ZIZI d 5 0x4 63 dA3 TD F e a t u r e s TYPE SPICA BOGE SPICA SPICA Alfa Romeo part No 549137 549130 549142 549141 l Comp...

Page 25: ...ral specifications Inspection and adjustment TIRE REPLACEMENT Tightening torques Technical data 28 2 CHECKING WHEEL CONDITIONS SERVICE DATA AND SPECIFICATIONS 28 2 Refer to WORKSHOP MANUAL 33 VOLUME I...

Page 26: ...peed riding SR rating Up to l80 Km h 112 m p h T rating Up to 190 Kmlh 118 m p h H rating Up to 210 Kmlh 130 m p h 1 Inflating pressure measured with cold tires In particularly heavy operating conditi...

Page 27: ...BODY CONSTRUCTION Identification codes BODY SEALING Lifting points BODY ALIGNMENT iVheel alignment 49 2 CAUTIONS FOR THE OPERATORS Refer to WORKSHOP MANUAL Alfa VOLUME 1 and VOLUME II Groupi 49 l A33...

Page 28: ...g part are provided the data relevant to geometry of both front and rear susoensions For anv further information refer to the soecific Grouos _ Wheel alignment is measured with car under nominal heigh...

Reviews: