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Alfa Network SVAROG 125 PLASMA, Operating And Maintenance Instructions Manual

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ALFA IN a.s ©   

 

 

 

 

www.alfain.eu

 

CONSUMABLE PARTS PRECISION CUT 45 A 

 

 

GROOVING CONSUMABLES 105-125 A 

 

 
START kit for SVH-160 torch 

7332 

START kit for SVH-160 torch 

Number of 

7700 

Machine nozzle 45-85 A 

1 

6023 

Nozzle body 45-85A 

1 

6017 

Cutting tip 45A 

2 

6018 

Cutting tip 65A 

2 

6019 

Cutting tip 85A 

2 

6021 

Cutting tip 105-125A 

4 

6016 

Electrode 

10 

 

8. COMMISSIONING THE MACHINE 

The  commissioning  of  the  machine  must  be  in  accordance  with  the  technical 
data and operating conditions. 

Caution

  The  machine  may  only  be  operated  by  properly  trained 

persons. 

 

1.  Before starting work,  the  machine must  be connected  to  a  network  that 

meets the requirements specified in the technical data. 

2.  Check the completeness of the cutting torch. 
3.  Fit the torch and turn the nut clockwise to secure the torch securely. 
4.  Connect the 

A7 

network cable to the network according to the parameters 

in chapter 4. TECHNICAL DATA. 

Summary of Contents for SVAROG 125 PLASMA

Page 1: ...ALFA IN a s www alfain eu SVAROG 125 PLASMA CNC manual EN 01 CUTTING MACHINE SVAROG 125 PLASMA SVAROG 125 PLASMA CNC OPERATING AND MAINTENANCE INSTRUCTIONS...

Page 2: ...N OF MACHINE AND FUNCTIONS 12 Main parts 12 Control panel 13 6 MACHINE ACCESSORIES 16 Part of delivery SVAROG 125 HAND PLASMA 16 Accessories to order 16 7 HAND TORCH AND CONSUMABLE PARTS 17 SV FIT sys...

Page 3: ...recise setting of the desired working gas pressure and display of the pressure value on the display The proportional valve allows precise adjustment of the required pressure or gas flow and enables hi...

Page 4: ...ty welding helmet with the protective filter intact 7 Persons in the vicinity of the cutting site must also be informed of the danger and be provided with protective equipment 8 When cutting especiall...

Page 5: ...covered parts of the skin 8 Use a welding helmet equipped with an intact filter with a protection level of at least 10 9 The danger of burns arises when cutting from flying particles of hot metal from...

Page 6: ...des protection against the ingress of solid bodies with a diameter greater than 12 mm and against the ingress of water falling in a vertical to oblique direction up to an inclination of 60 4 Operating...

Page 7: ...ay be a source of interference Notice Users are advised that they are responsible for any interference from welding 4 TECHNICAL DATA Method Plasma cutting Mains voltage V Hz 3 x 400 50 60 Cutting curr...

Page 8: ...0 Working pressure grooving SVH 160 6 7m torch bar 3 0 3 5 Air consumption at 125 A torch SVHSVS 160 6 7 9m l min 370 Arc ignition pneu mechanic Cutting parameters SVH SVS 160 torch fine grain steel P...

Page 9: ...er generator 125 A 50 kVA 105 A 39 kVA 85 A 26 kVA 70 A 20 kVA 40 A 16 kVA 30 A 11 kVA The continuous power of the central unit is given only for the connection of the plasma as the only appliance Pre...

Page 10: ...he outlet Under no circumstances must the plasma cutter be connected to this outlet This would contaminate the entire pneumatic system and could damage the torch Connection to the central air distribu...

Page 11: ...rongly recommended that a water separator or at least a filter is always included in the water supply Fig 1 Air Filter and Water Separator Item Code Description S1 5304 Set for filter AT 1000 to SVARO...

Page 12: ...D FUNCTIONS Main parts Fig 2 Main machine parts front and rear view Item Description A1 Quick coupler earth cable 1 A2 Connector remote control CNC version only A3 Connector torch A4 Control panel A5...

Page 13: ...the machine is switched on change the value by turning the encoder V1 V3 Gas test active when V1 encoder is pressed for 5 s change the value by turning the encoder V1 Exit the gas test by briefly pres...

Page 14: ...ty the machine switches back to the cutting current setting Cutting of solid material Cutting of perforated material Grooving V6 Change of units active after 3 short presses of encoder V1 units can be...

Page 15: ...ive cutting input V11 The consumable parts on the torch are complete Gas flow is active Remote current setting is active The arc is active There s tension on the arc The S mark indicates that the mach...

Page 16: ...6 7076 Coax cable 6 7 m SV 105 160 6 PIN 7332 V9030092 Earthing cable 6m 10 25 200 A 16 mm2 Accessories to order Item Code Description 7113 START kit for SVH 125 torch START kit for SVH 160 torch Fig...

Page 17: ...MA S777c Barracuda S777C self drying helmet Fig 4 Trolley P 80 Fig 5 SVAROG 105 125 Plasma trolley 7 HAND TORCH AND CONSUMABLE PARTS SV FIT system The SV FIT system allows great variability when using...

Page 18: ...thickness of the material to be cut the length of the cut the air quality presence of moisture oil and dirt the way the cut starts from the side or through the appropriate piercing height the cutting...

Page 19: ...umable parts which are protected so the nozzles can be dragged over the material to be cut For the best quality of cut it is essential to use the appropriate consumable parts assemblies Individual ass...

Page 20: ...20 32 ALFA IN a s www alfain eu CONSUMABLE PARTS 100 125 A CONSUMABLE PARTS 45 85 A CONSUMABLE PARTS PRECISION CUT 45 A CONSUMABLE PARTS EXTENDED 65 85 A...

Page 21: ...OVING CONSUMABLES 105 125 A START kit for SVH 125 torch 7113 START kit for SVH 160 torch Number of 5799 Cutting tip 105A 2 5800 Cutting tip 125A 5 5797 Cutting tip 65A 2 5798 Cutting tip 85A 2 5794 El...

Page 22: ...long 70A SVH 125 A2 7166 Nozzle 20 70A A3 7163 7164 7165 Cutting tip 15 30A Cutting tip 45A Cutting tip 70A A4 7162 Ring A SVH A5 7173 Nozzle super long body A6 7172 Super long electrode A8 5967 Diffu...

Page 23: ...23 32 ALFA IN a s www alfain eu SVH 160 torch DZ 100 125 A CONSUMABLE PARTS 105 125 A CONSUMABLE PARTS 45 85 A...

Page 24: ...OMMISSIONING THE MACHINE The commissioning of the machine must be in accordance with the technical data and operating conditions Caution The machine may only be operated by properly trained persons 1...

Page 25: ...go out 15 Stop cutting by releasing the button on the torch handle 9 HAND CUTTING 1 Pressing the torch button ignites the pilot arc The torch must then be immediately attached to the material to be cu...

Page 26: ...the cut cause instability and arc extinction and can damage the torch The source of pressurised air must therefore be equipped with an efficient filtration and a reliable oil and water condensate sep...

Page 27: ...trating cutting arc does not exceed approx 15 see Fig 13 2 High cutting tip or electrode wear see Fig 14 3 Large material thickness and improperly selected cutting current and cutting tip diameter 4 P...

Page 28: ...machine torch cutting data EN 11 TORCH WIRING DIAGRAM 12 MAINTENANCE 1 Great care must be taken with the torch When cutting the material it blasts off molten material that contaminates the inside of...

Page 29: ...by pushing it in again If the machine is not removing any air the pressure will increase slightly approx 1 bar It is therefore necessary to check or adjust the pressure value during cutting or in the...

Page 30: ...fact that the delivered machine has the characteristics specified in the binding technical conditions and standards at the time of delivery and during the warranty period 2 Liability for defects that...

Page 31: ...ng the warranty period no modifications or changes to the machine that may affect the functionality of individual machine components are permitted 9 Warranty claims must be made immediately after disc...

Page 32: ...mpany EKOLAMP s r o The list of locations can be found at http www ekolamp cz cz mapa sbernych mist For users in European Union countries To dispose of electrical and electronic equipment ask your dea...

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