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10.  MACHINE CNC CUTTING 

See Appendices 

1.  Plasma SVS-160 machine torch - cutting data EN 
2.  Plasma SVS-125 machine torch - cutting data EN 
3.  Plasma SVS-105 machine torch - cutting data EN 

 

11.  TORCH WIRING DIAGRAM 

 

 
 
 
 
 
 
 
 
 

12.  MAINTENANCE 

1.  Great care must be taken with the torch. When cutting the material, it blasts 

off molten material that contaminates the inside of the torch. The plasma 
torch should be maintained regularly and worn parts should be replaced in 
time.  Regularly  check  the  condition  of  the  diffuser  channels  (see  torch 
drawing). If they are dirty, they must be purged or the diffuser replaced. 
Poor condition of this part has a negative effect on the cutting quality and 
causes  very  strong  interference  that  can  cause  the  machine  control 
electronics to crash or affect surrounding equipment. If the torch cable is 
damaged, it must be replaced immediately - there is a risk of electric shock! 

2.  The maintenance of the pneumatic system consists in regular draining of 

the trapped condensate, at least once a day during continuous operation. 
Furthermore, visually check the degree of contamination of the air filter and 
dismantle and clean it as necessary. 

3.  Working pressure setting - when cutting, the pressure must not fall below 

5.0 bar (4.8 bar for grooving). Setting the desired value is done by means 
of  the  control  head  on  the  pressure  regulator.  The  head  must  first  be 

PIN 

NO. 

TORCH 

 

Pilot arc 

Pilot arc 

Safety 

Safety 

Summary of Contents for SVAROG 105 PLASMA

Page 1: ...ALFA IN a s www alfain eu SVAROG 105 PLASMA manual EN 07 PLASMA CUTTING MACHINE SVAROG 105 PLASMA SVAROG 105 PLASMA CNC OPERATING MANUAL...

Page 2: ...LASMA 11 5 MAIN PARTS OF THE MACHINE 12 Main parts 12 Control panel 13 6 ACESSORIES 16 Part of delivery 16 Accessories to order 16 7 HAND TORCH AND CONSUMABLES 17 SV FIT system 17 Lifetime of consumab...

Page 3: ...llows precise setting of the required working pressure of the gas and display of the pressure value on the display The proportional valve allows you to precisely set the required pressure or gas flow...

Page 4: ...met with an intact protective filter 7 Persons in the vicinity of the cutting site must also be informed of the danger and must be provided with protective equipment 8 When cutting especially in small...

Page 5: ...urce of very intense light and especially ultraviolet radiation This radiation can significantly damage the eyesight in a very short time and with prolonged exposure causes redness to burns of uncover...

Page 6: ...to them There is a risk of impaired pacemaker function 3 CONDITIONS OF USE 1 1st Putting into operation may only be performed by trained personnel and only in the technical provisions The manufacturer...

Page 7: ...ity The welding device is in terms of interference designed primarily for industrial areas It meets the requirements of EN 60974 10 class A and it isn t designed for using in residential areas where t...

Page 8: ...ture and machine temperature 40o C during which the thermal protection of the machine or the circuit breaker does not switch off the burning process Torches Max inlet air pressure bar 8 5 Working pres...

Page 9: ...g speed A burning process where the plasma is set to a cutting current corresponding to 100 of the load and good cut quality is achieved at a relatively high cutting speed A burning process where the...

Page 10: ...m size of the airbox is at least 100 litres 4 An efficient filter with sufficient capacity an oil and condensate separator or a pressure regulator must be installed at the outlet if the compressor ope...

Page 11: ...here the compressed air may cool to the dew point causing condensation of water droplets Pre set Water Separator and Air Filter for SVAROG PLASMA To achieve high quality cutting and to avoid serious m...

Page 12: ...NE Main parts Fig 2 Main parts of the machine front and rear view Pos Description A1 Quick connector earthing cable A2 Connector remote control CNC version only A3 Connector torch A4 Control panel A5...

Page 13: ...with a button V2 V11 Display with overall icon layout V2 Cutting current Always active after switching on the machine The value is changed by turning the encoder V1 V3 Gas test active when encoder V1...

Page 14: ...ort presses of encoder V1 change the mode by turning encoder V1 the selection does not need to be confirmed it will be saved automatically after 5 s of inactivity the machine switches back to the cutt...

Page 15: ...ot be changed V9 Manual machine mode the icon is displayed according to the type of torch connected V10 Active cutting input V11 The consumable parts on the torch are complete Gas flow is active Remot...

Page 16: ...7 m SV 105 SV 125 6 PIN V9030092 Earthing cable 6m 10 25 200 A 16 mm2 Accessories to order Pos Code Description 7112 Starting Kit for SVH 105 Fig 5 5 0542 Cart SVAROG Plasma Fig 4 5 0508 Welding carri...

Page 17: ...HAND TORCH AND CONSUMABLES SV FIT system The SV FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 6 7 m to 12 7 m...

Page 18: ...ting mode solid or perforated In general the current set of consumables lasts an average of 1 to 3 hours of cutting ignited arc Under normal conditions the nozzle wears first when cutting by hand the...

Page 19: ...svh torch parts Nozzle Nozzle body Cutting tip Diffuser Electrode You can use the SUPERLONG NOZZLE SET for cutting in very hard to reach areas Fig 9 Torch SVH 105 Fig 8 Hand torch SVH 105 Consumable...

Page 20: ...20 30 ALFA IN a s www alfain eu CONSUMABLE PARTS STANDARD 85 105 A CONSUMABLE PARTS GROOVING 20 70 A CONSUMABLE PARTS GOUGING 80 105 A CONSUMABLE PARTS EXTENDED 20 70 A...

Page 21: ...pc 6 5937 Cutting tip 70A 2pc 7 7000 Cutting tip 85A 2pc 3 5830 Electrode 10pc 10 7073 Nozzle 20 70A 1pc 8 7070 Nozzle body 20 70A 1pc 4 5936 Diffuser 20 70A pack 2 1pc Superlong nozzle Fig 9 Superlon...

Page 22: ...d secure the torch well by turning the nut clockwise 4 Connect the compressed air on connector A7 on the rear wall of the machine 5 Connect the compressed air on connector A6 on the rear wall of the m...

Page 23: ...and type of material to be cut and the size of the cutting current We recommend to test first 3 Metal cutting can be carried out in all possible positions horizontal horizontal overhead vertical asce...

Page 24: ...adequate In cases where the compressor draws in air with high humidity which results in the need for frequent depressurization of the pressure vessel it is necessary to include another efficient separ...

Page 25: ...ing arc does not penetrate the material perfectly the splashing material clogs the torch cutting tip and reduces its service life The cutting arc is unstable goes out and shoots 1 Worn cutting tip or...

Page 26: ...ndition of this part has a negative effect on the cutting quality and causes very strong interference that can cause the machine control electronics to crash or affect surrounding equipment If the tor...

Page 27: ...ation are listed in EN 60974 4 13 ERROR MESSAGES Error messages appear on the machine display At the same time a QR code is displayed which allows you to open the legend of error messages on mobile ph...

Page 28: ...ime a legitimate claim is made until the machine is repaired 4 The warranty period of the torch is 6 months 5 It is a condition of the warranty that the cutting machine is used in the appropriate mann...

Page 29: ...r or dealer 10 If a defective part is replaced during warranty repair ownership of the defective part passes to the manufacturer 11 The warranty certificate is the proof of purchase invoice with the s...

Page 30: ...documents means that used electrical and electronic products should not be mixed with general household waste The device must be disposed of at separate collection and collection points EKOLAMP s r o...

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