Alfa Laval ViscoLine - VLC 104 Instruction Manual Download Page 8

 

 

            

 

 

Rev January.2012  

0

 

3.  VLC TECHNICAL DESCRIPTION  

 

3.1  ViscoLine™-VLC Multitube heat exchanger description 

 
The  ViscoLine™-VLC  heat  exchanger  operates  on  the  classic  shell  and  tube 
principle, with the product flowing through a group of parallel tubes and the service 
medium  between  and  around  the  tubes.  Turbulence  for  efficient  heat  transfer  is 
created by helical corrugations on the tubes. The shell tube is smooth. This type of 
unit  is  ideal  for  the  heating  of  water  or  CIP  solutions  by  means  of  steam,  heat 
exchange applications to process low and average viscosity products. Products can 
contain  fibres  and  small  particulates.  Moreover  VLC  is  also  suitable  for  general 
heating and cooling applications.  

 

The basic principle of the Multitube VLC heat exchanger is shown in below. 
 

 

 
 

Figure 1. Graphic Representation of the flow pattern in ViscoLine CIP unit 

 

The heat exchanger is formed by a tube bundle (welded at both ends onto flat tube 
plates)  inside  a  smooth  shell.  External  surface  of  these  straight  corrugated  tube 
bundle  constitute  the  heat  transfer  surface.  The  product  medium  is  supplied  and 
flows  inside  the  tubes  of  the  bundle  and  the  service  medium  between  and  around 
these tubes,  counter-current to the  product flow.  Each  exchanger  has  a bellow;  the 
purpose is to absorb the thermal expansion.   

 

The  Multitube  VLC  is  designed  for  single  pass  operation,  with  all  inner  tubes 
connected  in  parallel  and  in  counter-current  flow  to  the  service  medium.  Multitube 
VLC units are recommended to be used as single equipment in a system to satisfy 
the thermal duty. However it is possible to connect two or more VLC units in series or 
parallel when using steam/water (hot or cold) as a service media.  

 

The  Multitube  VLC  units  are  recommended  to  be  installed  vertically  or 
preferably  with  a  10

°

  inclination  to  the  floor,  in  order  to  ensure  draining  the 

service media during start-up.  

 
The  VLC  unit  demands  very  little  maintenance  except  for  the  union  and  flange 
gaskets which need to be replaced at regular intervals. (see Figure 2 for location). 

 
 
 
 
 

Summary of Contents for ViscoLine - VLC 104

Page 1: ...Rev January 2012 0 INSTRUCTION MANUAL ViscoLine VLC Hygienic Tubular heat exchanger CIP and water heating...

Page 2: ...Multitube unit VLC 4 MEDIA REQUIREMENTS 5 INSTALLATION 5 1 General 5 2 Pre installation work 5 3 Installation personnel 5 4 Storage 5 5 Unloading and transportation 5 6 Unpacking and inspection 5 7 Po...

Page 3: ...al and other associated documentation for the life of the equipment Promptly incorporate all authorized amendments issued by Alfa Laval Pass the documentation on to any subsequent owner or user of the...

Page 4: ...with its modes of operation WARNING NOTICES These describe hazards to the health and safety of personnel including the risk of immediate danger to life and of serious or minor personal injury Each Wa...

Page 5: ...ance with the manufacturers instructions whenever there is a risk of exposure to these chemicals High pressure during cleaning in place CIP High pressure will develop if the cooling medium is locked i...

Page 6: ...t the growth of ice may damage the Alfa Laval ViscoLine tubes Ensure that the plant is equipped with adequate sensing devices for such applications CAUTION Chlorination of equipment Chlorine is someti...

Page 7: ...C type is a variant of VLM and particularly used for water and CIP solution heating with steam as service media The number of the tubes used vary according to the thermal duty and flow rate to be hand...

Page 8: ...nds onto flat tube plates inside a smooth shell External surface of these straight corrugated tube bundle constitute the heat transfer surface The product medium is supplied and flows inside the tubes...

Page 9: ...Rev January 2012 0 Flange Gasket Union Gasket Figure 2 Gasket locations on VLC unit...

Page 10: ...ting pressure maximum temperature of operation and the test pressure date These labels are the main technical specifications for the heat exchanger Manufacturer Alfa Laval India Limited Std Design pre...

Page 11: ...ear with repeated blasts of steam for a period of 5 to 10 minutes Characteristics of the steam supply Quality dry saturated steam Humidity maximum 5 condensate PH 7 0 to 8 5 Chloride maximum 8 parts p...

Page 12: ...the cleaning process is adversely affected and the consumption of detergents is increased Water that has a low pH value high acidity increases the risk of corrosion in the heat exchanger and pipe wor...

Page 13: ...ng any equipment ensure that the floor and ceiling height is of sufficient measure Services To assist the installation and save time steam water and air supplies should be installed in advance as per...

Page 14: ...n an upright position remove its lid 2 Unpack easily accessible parts at the top of the crate 3 Support the sides using a fork lift or similar and lower the sides of the crate so that they are unfolde...

Page 15: ...valve 5 Assemble the service media outlet pipe work For safety reasons and proper operation of the VLC unit please ensure to install a condensate loop on the lower end of the service media connection...

Page 16: ...on notices in chapter 1 Take all necessary precautions to guarantee the safety of personnel and avoid risk of damage to the equipment Commissioning personnel To ensure that the Alfa Laval ViscoLine VL...

Page 17: ...ger system please follow the following guidelines 1 Check that the required media supplies are available a If water pressure is required open the manual shut off valve SLOWLY to avoid pressure shocks...

Page 18: ...the equipment If you require assistance in maintaining the equipment or if you have any questions regarding the maintenance procedure please contact Alfa Laval Maintenance intervals Preventive mainten...

Page 19: ...section 9 for spare parts 4 Exchange the gasket for a new item according to the spare parts list in section 9 5 Assemble the flange set Note In order to achieve good performance from the Alfa Laval V...

Page 20: ...n in 100 lit of water HNO3 A solution of 0 5 by weight of HNO3 at a maximum temperature of 70 C Mix 0 7 litres of 53 36 Be nitric acid in 100 litres of water I n exceptionally severe cases such as mil...

Page 21: ...ected immediately after the first test run The inspection interval can then be extended to twice per month or as governed by practical experience To check the results of the cleaning program on a heat...

Page 22: ...he means by which they can be eliminated Symptom Possible cause Action Heat transfer Incorrect flow of heating Adjust the flow rate of the heating cooling Efficiency decreasing cooling medium Heating...

Page 23: ...s usually necessary merely to replace gaskets for unions and flanges at designed service intervals or in the event of a leak The table below summarises the sizes of connections used Sr No VLC Type Uni...

Page 24: ...Rev January 2012 0...

Page 25: ...Rev January 2012 0 SMS Unions on Product Side...

Page 26: ...Rev January 2012 0 SMS Union Seal Rings...

Page 27: ...ev January 2012 0 Flanges on Service Media Connection Flanges on the VLC unit is based on EN 1092 1 PN16 The table below summarizes the dimensions of the flanges and the gaskets used on your VLC units...

Page 28: ...advice concerning the Alfa Laval ViscoLine VLC Heat Exchanger contact Alfa Laval Copenhagen A S Beverage Viscous Food Market unit Maskinvej 5 Telephone 45 39536539 DK 2860 S borg Denmark E Mail martin...

Reviews: