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Instruction Manual, Toftejorg TZ-89 

 

 

IM-TE91A500-EN4 

Preventive Maintenance 

In order to keep your tank cleaning machine servicing you as an efficient tool in your tank cleaning 
operations, it is essential to maintain its high performance by following a simple preventive maintenance 
programme. 
 
Good maintenance is careful and regular attention! 
 
The following recommended preventive maintenance is based on tank cleaning machines working in 
average conditions. However, you will appreciate that a tank cleaning machine, which has a rough and dirty 
job to do, will need more frequent attention than one working in ideal conditions. We trust that you will adjust 
your maintenance programme to suit. 
 

Recommended Preventive Maintenance 

Every 300 work hours disassemble the machine according to the instruction "Dismantling and Assembling" 
(page 14-19). 
 
Clean material build-up and deposits from the internal parts. Inspect and clean the individual parts with 
Scotch-brite, S-Ultrafine, or chemical cleaner. Do not wipe with cotton waste, use always a non-fluffing cloth. 
 
Special attention must be directed to the wear parts. To check which parts that are wear parts, please see 
Reference Lists of Parts, page 23-24. Replace worn or damaged parts. 
 
When holding components in a vice, use lead or aluminium jaws or jaws made from other soft material. If it is 
necessary to knock any components, use a plastic hammer. 
 
Never place parts directly on dirty floors or tables. Always place the parts on a piece of cloth, cardboard, etc. 
 
Always perform all assembly/disassembly steps in the order described in this manual. Never assemble 
components without previous cleaning. Work in a well-lighted work area. 
 

 

Note

: Recommended tightening torque for all screws: 4-5 Nm. 

 

 

Summary of Contents for Toftejorg TZ-89

Page 1: ...Instruction Manual Toftejorg TZ 89 IM TE91A500 EN4 ESE01837EN Date of issue January 13 2015 First published 1989 Original manual...

Page 2: ......

Page 3: ...eventive Maintenance 12 Dismantling and Assembling 14 Main Assembly 14 Gear Unit 16 Cleaner Head 18 General Information 21 How to Order Spare Parts 21 Service and Repair 21 How to contact Alfa Laval T...

Page 4: ......

Page 5: ...ed stops shorter lifetime and extra costs Good preventive maintenance on the contrary means good performance no unscheduled stops and superior total economy The information in this manual is simple to...

Page 6: ...or a registered trademark of Alfa Laval Corporate AB Toftejorg is a trademark or registered trademark of Alfa Laval Kolding A S Other products or company names mentioned herein may be the trademarks o...

Page 7: ...le head The combined motion of the Cleaner head and the Nozzle head ensures a fully indexed tank cleaning coverage After 5 1 8 for 2 nozzle version 10 1 4 revolutions of the Nozzle head corresponding...

Page 8: ...th TJ TZ 89 TE20A000 3 4 BSP 50ND6 DIN 2501 1020 mm TJ TZ 89 TE20A003 1 Clamp 3 Clamp 1020 mm TJ TZ 89L TE20A004 3 4 BSP 50ND6 DIN 2501 1020 mm TJ TZ 89L TE20A006 1 Clamp 3 Clamp 1020 mm TJ TZ 89L Sta...

Page 9: ...clamp 500 mm TJ TZ 89 TE20A052 1 Clamp 3 clamp 750 mm TJ TZ 89 TE20A053 1 Clamp 3 clamp 1270 mm TJ TZ 89 TE20A054 1 Clamp 3 clamp 1500 mm TJ TZ 89L TE20A060 3 4 BSP 50ND6 DIN 350 mm TJ TZ 89L TE20A06...

Page 10: ...EN4 Technical Data Weight of machine 7 0 kgs 15 4 lb Working pressure 2 7 bar 30 100 psi Materials AISI 316L AISI 316 SAF2205 UNS 31803 PEEK PTFE FEP Silicone Principal Dimensions in mm Minimum diame...

Page 11: ...e throw length is defined as impact centre of jet 250 mm water column 50 lbs sq ft Effective throw length varies depending on jet transverse speed over surface substance to be removed cleaning procedu...

Page 12: ...that prevents hydraulic shocks which may cause severe damage to the entire installation Before installation all supply lines and valves must be flushed to remove remains of welding electrodes grindin...

Page 13: ...note that PEEK is not resistant to concentrated sulfuric acid Normal detergents moderate solutions of acids and alkalics are acceptable as well as a number of solvents at ambient temperature during cl...

Page 14: ...the machine according to the instruction Dismantling and Assembling page 14 19 Clean material build up and deposits from the internal parts Inspect and clean the individual parts with Scotch brite S U...

Page 15: ...Instruction Manual Toftejorg TZ 89 Page 13 IM TE91A500 EN4 Blank...

Page 16: ...crews pos 1 take off Gear house lower part pos 8 and O ring pos 4 For normal inspection and repair only steps 4 7 are necessary Reassembling 1 Place the O ring pos 4 in the O ring groove on Gear house...

Page 17: ...Instruction Manual Toftejorg TZ 89 Page 15 IM TE91A500 EN4 Dismantling and Assembling continued Main Assembly continued...

Page 18: ...Unscrew Traction wheel pos 7 9 Note Left hand thread and remove Bearing bush pos 7 10 Reassembling 1 Place Bearing bush pos 7 10 on Drive shaft pos 7 11 and screw on Traction wheel pos 7 9 Left hand...

Page 19: ...Instruction Manual Toftejorg TZ 89 Page 17 IM TE91A500 EN4 Dismantling and Assembling continued Gear Unit continued...

Page 20: ...otor pos 16 17 to avoid rotation of Rotor 9 Remove Rotor pos 16 17 If worn replace the two Bushes pos 16 16 Important The two Bushes are press fitted and held by barbs They will be damaged by withdraw...

Page 21: ...Instruction Manual Toftejorg TZ 89 Page 19 IM TE91A500 EN4 Dismantling and Assembling continued Cleaner Head continued...

Page 22: ...area If large particles repeatedly get jammed in the machine install filter or reduce mesh size of installed filter in supply line Foreign material or material build up Execute a total dismantling of...

Page 23: ...onnection Nipple on the top of the tank cleaning machine Service and Repair Upon every return of a product no matter if for modifications or repair it is necessary to contact your local Alfa Laval off...

Page 24: ...Page 22 Instruction Manual Toftejorg TZ 89 IM TE91A500 EN4 Exploded View Drawing...

Page 25: ...e part 7 16 TE51C200 See pos 16 1 Wear par 8 TE20A515 1 Gear house lower part Spare part 11 TE20A587 592 1 Centre tube Spare part 12 TE20A581 586 1 Driver tube Spare part 13 TE20A320 1 Flange guide Sp...

Page 26: ...ear part 8 TE20A515 1 Gear house lower part Spare part 11 TE20A587 592 1 Centre tube Spare part 12 TE20A581 586 1 Driver tube Spare part 13 TE20A320 1 Flange guide Spare part 13 1 TE20A602 1 Split bus...

Page 27: ...vice Kit for Toftejorg TZ 89 Article No TE20A285 Pos no Reference no No Description 16 3 7 6 16 2 16 4 16 16 16 9 16 5 16 7 1 4 TE126 2 TE20A562 TE20A616 TE20A617 TE20A621 TE20A622 TE20A623 TE20A630 T...

Page 28: ...Page 26 Instruction Manual Toftejorg TZ 89 IM TE91A500 EN4 Declaration of Conformity...

Page 29: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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