11 Declaration of compliance for food contact materials
23
Page 1: ...4005 0010 Covering Standard Machines TE91A590 EN6 First published January 1 1988 ESE01793 EN6 2016 02 Original manual Instruction Manual Alfa Laval Toftejorg SaniMega...
Page 2: ......
Page 3: ...4 Rotacheck add on Installation Guide 10 5 Operation 11 5 1 Normal operation 11 6 Maintenance and Repair 12 6 1 Preventive Maintenance 12 6 2 Turbine and Gear Assembly 13 6 3 Cleaner Head Assembly 14...
Page 4: ...Machinery Directive 2006 42 EC DS EN ISO 12100 2010 The Pressure Directive 97 23 EC According to its own volume and the rated pressure range the product is regarded an Article 3 paragraph 3 Equipment...
Page 5: ...ore using the tank cleaning machine 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must...
Page 6: ...out prior notice or any obligation The English version of the instruction manual is the original manual We make reservations in regard to possible mistranslations in language versions of the instructi...
Page 7: ...out any warranty Improvements and changes to this Instruction Manual may at any time be made by Alfa Laval Kolding A S without prior notice Such changes will however be incorporated in new editions of...
Page 8: ...Gear and the Turbine setting the Turbine into rotation It then continues downwards to the Cleaner head and out through the slots The rotation of the Turbine is via the Gear transmitted to the Drive sh...
Page 9: ...ed to remove remains of welding electrodes grinding dust scale and other foreign matter Note The machine shall be installed in accordance with national regulations for safety and other relevant regula...
Page 10: ...ex approv Max 8 2 V DC Current consumption magnet sensed 3 mA Current consumption not sensed 1 mA Operating temperature 25 C to 70 C Material of Housing PBT Enclosure IP67 Ex class EEx ia II T6 Standa...
Page 11: ...am sterilisation Pressure Please make sure that the connections are correctly mounted before opening of the washing valve Put on pressure gradually in order to avoid hydraulic shocks which might stres...
Page 12: ...y steps in the order described in this manual Never assemble components without previous cleaning This is especially important at all mating surfaces Work in a clear well lighted work area Every 300 5...
Page 13: ...s 8 is now released and can be removed 3 Remove Circlip Pos 11 and pull out the Pinion Pos 1 releasing the Worm wheel pos 2 and Washer Pos 14 4 Remove the Circlip Pos 11 and the Horizontal shaft Pos 1...
Page 14: ...ce the machine on a level surface 1 Dismount the Clamp ring Inlet connection and Gasket Pos 20 19 and 21 see page 13 2 Push the Cleaner head up Pos 17 and remove the Lock ring Pos 18 If necessary hold...
Page 15: ...p Tank 3 ISO clamp Standard downpipe length 1 200 or 1 500 mm Min tank opening 72 5 mm Materials Stainless steel AISI 316L PTFE PEEK EPDM Options A non invasive electronic Rotation Sensor to validate...
Page 16: ...nical Data Principal dimensions mm 116 144 TD523540 120 5 220 TD523541 86 5 2 ISO Clamp 3 ISO Clamp 1200 1500 1505 1805 53 65 72 Dimensions for Options For Welding end 65 99 mm For NW100 DIN Union 234...
Page 17: ...7 Technical Data Performance Data Flow rate Throw length Inlet pressure Inlet pressure 17...
Page 18: ...ive Shaft Stainless steel 10 TE12A507 1 Shaft Stainless steel 11 TE51C202 3 Circlip Stainless steel 12 TE12A513 1 Horizontal shaft Polymer 13 TE51C004 1 Pin Stainless steel 14 TE12A515 1 Washer Polyme...
Page 19: ...8 Parts Lists and Drawings 8 2 Parts drawings Alfa Laval Toftejorg SaniMega TD523546 TD523545 19...
Page 20: ...heck for Alfa Laval Toftejorg SaniMega complete TE12A305 Pos Ref No No Unit Description Material 1 TE12A555 1 Clamp for sensor Stainless steel 2 TE51A148 1 Screw Stainless steel 3 TE51V555 1 Sensor 4...
Page 21: ...cle no TE12A289 Pos no Item no No unit Description Material 3 TE51C017 2 pcs Cylindrical Pin Stainless steel 6 TE20G640 2 pcs Bearing for Turbine shaft Polymer 11 TE51C202 3 pcs Circlip Stainless stee...
Page 22: ...nce List of Parts from page 19 For the Rotacheck system the individual parts have a Pos No and are all listed in the Reference list of Parts page 20 Ref No and description should be clearly stated Ple...
Page 23: ...11 Declaration of compliance for food contact materials 23...
Page 24: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...
