Alfa Laval LKB UltraPure Instruction Manual Download Page 1

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TD 480-007

TD 480-008

TD 480-009

TD 480-016

ESE01699-EN6

2016-10

Original manual

Instruction Manual

LKB UltraPure Automatic or Manual Butterfly Valve

Summary of Contents for LKB UltraPure

Page 1: ...TD 480 007 TD 480 008 TD 480 009 TD 480 016 ESE01699 EN6 2016 10 Original manual Instruction Manual LKB UltraPure Automatic or Manual Butterfly Valve...

Page 2: ......

Page 3: ...tling the valve 17 5 3 Valve assembly 18 5 4 Dismantling of actuator 19 5 5 Assembly of actuator 20 6 Technical data 21 6 1 Technical data 21 7 Parts list and service kits 24 7 1 Drawing 24 7 2 LKB Ul...

Page 4: ...Designation LKLA NC LKLA NO LKLA A A LKLA T NO LKLA T NC LKLA T A A Type is in conformity with the following directive with amendments Machinery Directive 2006 42 EC Regulation EC No 1935 2004 The per...

Page 5: ...rmation Always read the manual before using the valve WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must be foll...

Page 6: ...service the valve when it is hot The valve actuator and the pipelines must never be pressurised when servicing the valve actuator Never stick your fingers through the valve ports if the actuator is s...

Page 7: ...bushes 3 4 fitted on the disc stem 4 A set of screws and nuts 6 Separate parts for welding TD 403 102 1 5 2 4 3 6 Step 3 Delivery of actuator and bracket 1 Complete actuator with coupling and activati...

Page 8: ...ve Pay special attention to Vibrations Thermal expansion of the tubes Excessive welding Overloading of the pipelines Risk of damage TD 403 091 Step 3 Fittings Ensure that the connections are tight TD...

Page 9: ...e valve parts can be removed 4 After welding assemble the valve in accordance with the steps 1 5 in section 5 3 Valve assembly Pre use check Open and close the valve several times to ensure that the v...

Page 10: ...by checking the position of the groove of the disc stem top 2 Fit the actuator bracket in accordance with Step 4 section 5 3 Valve assembly NC actuator No pressure TD 403 122 Closed Step 3 Actuator b...

Page 11: ...cases metal straps Wood and cardboard boxes can be reused recycled or used for energy recovery Plastics should be recycled or burnt at a licensed waste incineration plant Metal straps should be sent f...

Page 12: ...ot liquids or when sterilising Burning danger TD 403 110 Step 3 Never touch the coupling between the valve body and the actuator if compressed air is supplied to the actuator Air TD 403 111 Rotating p...

Page 13: ...by closed valve normal wear Worn seal ring Worn flange seal ring LKB F Replace the seal ring and the bushes External leakage Internal leakage by closed valve too early High pressure High temperature...

Page 14: ...clean water free from clorides 1 1 by weight NaOH at 70o C 158o F 2 0 5 by weight HNO3 at 70o C 158o F 1 kg 2 2 lbs NaOH 100 l 26 4 gal water Cleaning agent 0 7 l 0 2 gal 53 HNO3 100 l 26 4 gal water...

Page 15: ...use NOTE All scrap must be stored discharged in accordance with current rules directives Step 2 Never service the valve when it is hot Never service the valve with valve and pipelines under pressure...

Page 16: ...Department Valve seal rings Valve bushes Actuator rubber seals Actuator bearings Preventive maintenance Replace after 12 months Replace when replacing the valve seal rings Replace after 24 months Mai...

Page 17: ...ove the bracket with the actuator TD 403 093 Step 2 Valve with handle 1 Remove the complete handle 2 Remove screws and nuts 6 TD 403 094 Step 3 Remove seal ring 5 together with valve disc 2 TD 403 096...

Page 18: ...Step 5 2 Fit the complete handle on the disc connection and tighten the screw on the handle NOTE This also applies for the Lockable Multiposition Handle TD 403 267 Step 4 Valve with actuator 1 Fit th...

Page 19: ...C NO actuator Release the pressure on end cap 5 carefully and remove the end cap Pay special attention to the warning TD 403 100 Step 3 A A actuator Remove end cap 5 by hand Pay special attention to t...

Page 20: ...NOTE The air air actuator is has no springs TD 403 274 Fit correctly Step 4 A A actuator 1 Fit end cap 5 sufficiently into air cylinder 1 so that retaining ring 6 can be fitted in the air cylinder 2...

Page 21: ...0 C to 95 C 14 F to 203 F Product acc to PED 97 23 EC Fluids group 2 Valve materials Product wetted steel parts AISI 316L 1 4404 ASME BPE weld end 316L low sultur Other steel parts AISI 304 Rubber gra...

Page 22: ...air activated Weight kg Size 25 mm 38 mm 51 mm 63 5 mm 76 1 mm 101 6 mm DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 Weight 1 2 1 0 1 5 2 1 3 0 4 7 1 2 1 1 1 3 1 8 3 1 3 5 5 1 Noise One meter away from...

Page 23: ...23...

Page 24: ...and service kits The drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7...

Page 25: ...g include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 2 LKB UltraPure Butterfly Va...

Page 26: ...Disc 8 76 1 mm Disc 10 101 6 mm Disc 12 Service Kits Service kit EPDM 9611923284 9611923285 9611923286 9611923287 9611923288 9611923289 Service kit FPM 9611923297 9611923298 9611923299 9611923300 961...

Page 27: ...include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 3 LKB UltraPure Butterfly Val...

Page 28: ...76 mm Disc 10 101 6 mm Disc 12 Service Kits Service kit EPDM 9611923284 9611923285 9611923286 9611923287 9611923288 9611923289 Service kit FPM 9611923297 9611923298 9611923299 9611923300 9611923301 9...

Page 29: ...g include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 4 LKB UltraPure Butterfly Va...

Page 30: ...it FPM 9611923303 9611923304 9611923305 9611923306 Service kit HNBR 9611923325 9611923326 9611923327 9611923328 Service kit Q silikone 9611923332 9611923333 9611923334 9611923335 Service kit PFA 96119...

Page 31: ...The drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 5 LKB lockable mul...

Page 32: ...nclude all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts Parts list Pos Qty Denomination 1...

Page 33: ...drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 6 LKB handle 1 1 for...

Page 34: ...pare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts Parts list Pos Qty Denomination 1 1 Location cap with 2 pos 2 1 Transfer block 3 1 Handle 4 1 S...

Page 35: ...he drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 7 Handle 1 1 for in...

Page 36: ...pare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts Parts list Pos Qty Denomination 1 1 Location cap with 2 pos 2 1 Transfer block 3 1 Handle 4 1 S...

Page 37: ...kits The drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 8 LKLA actuat...

Page 38: ...g 8 1 Inner spring 9 1 Outer spring 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Activating ring Noryl with screw 19 1 W...

Page 39: ...ice kits The drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 9 LKLA ac...

Page 40: ...l 6 1 Retaining ring 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Activating ring with screw 22 1 Retaining p...

Page 41: ...drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 10 LKLA actuator air...

Page 42: ...der 2 1 Rotating cylinder 3 1 Piston 4 1 O ring 5 1 End cap 6 1 Retaining ring 7 1 O ring 8 1 Spring assembly 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 13 1 Connex pin 14 1 Thrust pl...

Page 43: ...The drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 11 LKLA actuator a...

Page 44: ...der 2 1 Rotating cylinder 3 1 Piston 4 1 O ring 5 1 End cap 6 1 Retaining ring 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 13 2 Connex pin 14 1 Thrust plate 15 1 O ring 16 2...

Page 45: ...rawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 12 LKLA T actuator air...

Page 46: ...1 Piston 4 1 O ring 5 1 End cap 6 1 Retaining ring 7 1 O ring 8 1 Inner spring 9 1 Outer spring 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex p...

Page 47: ...ce kits The drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 13 LKLA T...

Page 48: ...r 2 1 Rotating cylinder 3 1 Piston 4 1 O ring 5 1 End cap 6 1 Retaining ring 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 C...

Page 49: ...drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 14 LKLA T actuator air...

Page 50: ...4 1 O ring 5 1 End cap 6 1 Retaining ring 7 1 O ring 8 1 Spring assembly 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 13 1 Connex pin 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1...

Page 51: ...he drawing include all parts of the valves Always use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 15 LKLA T actuator...

Page 52: ...linder 3 1 Piston 4 1 O ring 5 1 End cap 6 1 Retaining ring 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 13 2 Connex pin 14 1 Thrust plate 15 1 O ring 16 2 Connex pin 17 1 Co...

Page 53: ...53...

Page 54: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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