Alfa IN PEGAS 250 MIG MAN Instruction Manual Download Page 4

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ear muffs. Protect others in the workplace. 

 

Noise levels should be measured to be sure the decibels (sound) do not 
exceed safe levels. 

 

The operator must ensure all flammable materials are removed from the 
work area to avoid any risk of fire. 

 

The operator must NEVER weld containers that have previously 
contained petrol, lubricants, gas or similar flammable materials, even if 
the container has been empty for a considerable time. THERE IS A 
VERY HIGH RISK OF EXPLOSION. 

 

The operator must be aware of all the special regulations which he needs 
to conform to when cutting in enclosed spaces with a high risk of 
explosion. 

 

To prevent electric shock, we strongly suggest the following rules:  

 

Do not work in a damp or humid environment. 

 

Do not use the machine if its cables are damaged in any way. 

 

Make sure that the earthing system of the electric equipment is 
correctly connected and operational. 

 

The operator must be insulated from the metal components 
connected to the return wire. 

 

The earthing of the piece being worked could increase the risk of 
injury to the operator. 

 

EN 60974-1 Standard:  Open-circuit voltage. During the operation of the 
machine, the highest voltage, with which it is possible to come into 
contact, is the open-circuit voltage between the clamps. 

 

The maximum open-circuit voltage of the plasma machines is 
established by national and international standards (EN 60974-1) 
depending on the type of current to be used, on its waveform and on the 
hazards arising from the work place. These values are not applicable to 
the strike currents and those for stabilisation of the arc that could be 
above it.  

 

The open-circuit voltage, for as many adjustments as possible, must 
never exceed the values relating to the various cases shown in the 
following table: 

Case  Working conditions 

Open-circuit voltage 

Places with increased 
risk of electric shock 

DC current: 113V 
peak value           

AC current: 68V 
peak value and 48V 
effective 

Places without increased 
risk of electric shock 

DC current: 113V 
peak value        

AC current: 113V 
peak value and 80V 
effective 

Torches held 
mechanically with 

DC current: 141V 
peak value      

AC current: 141V 
peak value and 

Summary of Contents for PEGAS 250 MIG MAN

Page 1: ...N PEGAS 320 MIG MAN INSTRUCTION MANUAL Content 1 INTRODUCTION 2 2 SAFETY INSTRUCTIONS AND WARNINGS 2 3 CONDITIONS OF USE 6 4 TECHNICAL DATA 7 5 ACCESSORIES 7 6 DESCRIPTION OF THE APPLIANCE 8 7 GETTING...

Page 2: ...nes are designed to produce maximum power output combined with high reliability and efficiency 2 SAFETY INSTRUCTIONS AND WARNINGS OPERATION AND MAINTENANCE OF WELDING EQUIPMENT CAN BE DANGEROUS AND HA...

Page 3: ...ep all fumes and gases from the breathing area Keep your head out of the fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and g...

Page 4: ...nected to the return wire The earthing of the piece being worked could increase the risk of injury to the operator EN 60974 1 Standard Open circuit voltage During the operation of the machine the high...

Page 5: ...electromagnetic emissions generated could prove not be compatible with the maximum permitted levels for some classes of electrical equipment such as the following Domestic electronic appliances radio...

Page 6: ...the health equipment to determine whether a hazard exists Never aim the torch against the eyes body or other person 3 CONDITIONS OF USE This equipment must only be used by qualified personnel During i...

Page 7: ...rent DC 100 I2 U2 A V 210 24 5 210 24 5 Welding current DC 60 I2 U2 A V 250 26 5 250 26 5 Welding current DC x I2 U2 A V 60 250 26 5 25 315 29 8 Voltage setting continuous continuous Insulation class...

Page 8: ...core wires Torches with UP DOWN remote control Welding torches see the table below Ordering No 018 D975 1 Torch ABIMIG AT 305 C LW 3m 018 D976 1 Torch ABIMIG AT 305 C LW 4m 018 D977 1 Torch ABIMIG AT...

Page 9: ...inated the machine is ON 9 LED indicator if illuminated the welder is over heated or the mains voltage is out of range 10 2 stroke 4 stroke switch 11 Wire feeding button 12 Choke potentiometer 13 Quic...

Page 10: ...ctor Earthing cable Fig 1 13 C2 Earthing clamp B1 EURO connector Fig 1 1 B2 Torch Euro Connector Male B3 Welding Torch Connect the earthing clamp C2 to the welding piece Connect the B1 and B2 torch co...

Page 11: ...at way that it provides constant movement of wire but it does not deform wire 7 2 CHANGING THE WIRE FEEDER ROLL Every wire feeding roll in ALFA IN machines can be used for two different diameters of w...

Page 12: ...3 5x1 5mm G5 Nut G6 Teflon Liner G7 Sustain pipe for teflon and plastic liner 7 4 GAS FLOW SETTING The electric arc and the weld must be perfectly shielded by gas Too small amount of gas does not perf...

Page 13: ...of gas on the reduction gas valve it is not a part of the welding machine by the F7 adjusting screw Release the button 11 for digital 8 WELDING For orie ntating adjusting of the welding current and vo...

Page 14: ...der should also be wiped clean If necessary solvents that are recommended for cleaning electrical apparatus may be used Troubleshooting and repairing of ALF welding equipment should only be carried ou...

Page 15: ...ted to abuse misuse negligence or accident Failure to clean and maintain including lack of lubrication maintenance and protection the machine as set forth in the operating installation or service manu...

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