Alfa IN PEGAS 200 AC/DC PULSE Smart Operating Manual Download Page 5

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explosion. 

19. 

To prevent electric shock, we strongly suggest the following rules:  

20. 

Do not work in a damp or humid environment. 

21. 

Do not use the welding machine if its cables are damaged in any 

way. 

22. 

Make sure that the earthing system of the electric equipment is 

correctly connected and operational. 

23. 

The operator must be insulated from the metal components 

connected to the return wire. 

24. 

The earthing of the piece being worked could increase the risk of 

injury to the operator. 

EN 60974-1 Standard:  Open-circuit voltage. During the operation of the 
machine, the highest voltage, with which it is possible to come into contact, is 
the open-circuit voltage between the welding clamps.   
The maximum open-circuit voltage of the welding machines is established by 
national and international standards (EN 60974-1) depending on the type of 
weld current to be used, on its waveform and on the hazards arising from the 
work place. These values are not applicable to the strike currents and those for 
stabilisation of the arc that could be above it.  
The open-circuit voltage, for as many adjustments as possible, must never 
exceed the values relating to the various cases shown in the following table: 
Case  Working conditions 

Open-circuit voltage 

Places with increased risk of 
electric shock 

DC current: 113V 
peak value           

AC current: 68V 
peak value and 
48V effective 

Places without increased risk 
of electric shock 

DC current: 113V 
peak value        

AC current: 113V 
peak value and 
80V effective 

Torches held mechanically 
with increased protection for 
the operator 

DC current: 141V 
peak value      

AC current: 141V 
peak value and 
100V effective 

In case 1, the dc welding machines with rectifier must be built in such a way 
that, in case of a fault developing in the rectifier (for example open circuit, short 
circuit or lack of power), the permitted values cannot be exceeded.  

25. 

Before opening the machine switch off the machine and disconnect 

it from the power socket. 

26. 

Only personnel authorised by this company can carry out 

maintenance on the machine. 

 

NOTE

 

Device complies with IEC 61000-3-12 with following conditions: 
Short-circuit power S

sc

 of network in place at an interface between the user's 

supply and the public network (PCC) must be least 4499 kW. 
User is obliged to consult with the electricity supplier if the impedance of the 
network at this point is that required short-circuit capacity Z

max 

= 36 mΩ and 

Summary of Contents for PEGAS 200 AC/DC PULSE Smart

Page 1: ...ALFA IN a s www alfain eu PEGAS 200 AC DC Pulse Smart manual ENG 03 WELDING INVERTER PEGAS 200 AC DC PULSE Smart PEGAS 200 AC DC Smart OPERATING MANUAL...

Page 2: ...NGS 4 3 TECHNICAL DATA 6 4 EQUIPMENT 7 5 OPERATOR CONTROLS 8 6 GETTING STARTED 11 7 TWO STROKE AND FOUR STROKE IN TIG MODE 15 8 BASIC SETTINGS FOR TIG WELDING 16 9 GENERAL INFORMATION ON THE WELDING M...

Page 3: ...that may exist when working with this product Read and understand this entire Manual and your employer s safety practices before installing operating or servicing the equipment While the information...

Page 4: ...met or a welder s helmet which protect and are fire resistant in order to protect him against electric shock flashes and sparks from welding 13 The operator must protect his eyes with safety visor or...

Page 5: ...justments as possible must never exceed the values relating to the various cases shown in the following table Case Working conditions Open circuit voltage 1 Places with increased risk of electric shoc...

Page 6: ...DC Mains voltage V Hz 1x230 50 60 Welding current range A V 10 170 10 170 10 200 10 170 Open circuit voltage U20 V 53 0 63 0 53 0 63 0 Mains protection A 16 25 Max effective current I1eff A 16 0 22 5...

Page 7: ...ithout prior notice Such updates or changes do not entitle the buyer of equipment previously sold or shipped to the corresponding changes updates improvements or replacement of such items 4 EQUIPMENT...

Page 8: ...FX S UD 6008 Pressure Reducer FIXICONTROL Ar 2 manometers 5 0174ST Foot Pedal Remote CTRL 3 m PEGAS incl Connector ST 5 OPERATOR CONTROLS MAIN PARTS Fig 1 Main parts Pos Description A1 Operating pane...

Page 9: ...eu OPERATING PANEL Fig 2 PEGAS 200 AC DC Pulse Smart Fig 3 PEGAS 200 AC DC Smart Pos Description 1 LED MMA 2 LED TIG LA Lift Arc ignition 3 Button switch MMA TIG HF TIG LIFT ARC 4 LED HF If illuminat...

Page 10: ...IG DC 10 200 A TIG AC 10 170 A MMA AC DC 19 LED ratio of the pulse current and the base current 5 95 Just for the pulse mode 20 LED Pulse Frequency 0 5 200 Hz Just for the pulse mode 21 LED Down Slope...

Page 11: ...tors A2 and A5 according the instruction on the electrodes packing 3 Switch the machine on by the ON OFF switch A6 4 Then switch to the MMA mode by means of the button 3 5 Set the welding current by m...

Page 12: ...hose to the reduction valve on the gas cylinder and on the Gas inlet connector A7 on the rear panel 7 Switch the machine on by the ON OFF switch A6 8 Press the torch trigger the solenoid valve will o...

Page 13: ...ncoder 11 After that a next LED will illuminate and you may set that parameter the same way The set parameter will be automatically memorised when you move to another parameter of after 3 s At every t...

Page 14: ...nt panel 1 When you connect the P3 connector to matching connector on the front panel A4 the function setting the current from the front panel will blocked 2 Set by the encoder 11 the maximal required...

Page 15: ...IN a s www alfain eu 7 TWO STROKE AND FOUR STROKE IN TIG MODE TWO STROKE 2T FOUR STROKE 4T Gas Down slope Post gas Up slope Pregas Welding current Current Gas Pregas Postgas Down slope Welding curren...

Page 16: ...luminium alloys AC current Material thickness mm Tungsten electrode diameter mm Filler material diameter mm Welding current A Argon flow l min Gas nozzle mm Pre heating C 1 2 1 6 45 60 7 9 8 1 5 2 1 6...

Page 17: ...short circuit between the electrode and the weld pool a momentary increase in the welding current arc force is given thus preventing the arc from going out If the electrode stays stuck to the piece t...

Page 18: ...onents and cause damage to the welder 3 To clean the welder disconnect it from the mains supply voltage then open the enclosure and use a vacuum cleaner to remove any accumulated dirt and dust The wel...

Page 19: ...ith prior written consent obtained from ALFA IN Service Department 7 Equipment that has been used beyond the specifications established in the operating manual 8 Installation not in accordance with th...

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