Alfa IN PEGAS 160 PLASMA Operating Manual Download Page 18

 

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3

 

NOTE

 

5.  At low air pressure (below 3,5 bar) LED  

A8

 lights on the control panel and 

hang further action. 

6.  If the machine gets overheated during cutting, the LED on the control panel 

A7

 lights and hangs other activities of the machine. 

7. 

Disconnect the machine from the mains before replacing the torch 
consumable parts. 

  

8. 

Unplug the machine from the mains before any intervention inside the 
machine.

  

9.  PEGAS 160 PLASMA  may not be directly connected to the pressure of 

higher than 8.5 Mpa or to pressurized cylinders! Connection to such 
resources is only possible through a suitable pressure reducing valve, which 
is tested on the corresponding input pressure and flow. 

10.  Imperfect capture of condensate would cause its elimination in the area 

of the cutting tip and it would prevent ignition of the pilot arc.   

7.7  SOURCES OF POOR QUALITY CUTS 
7.7.1 Shallow penetration of the cut 

1.  The cutting speed is too high. Make sure the slope of the cutting arc does 

not exceed about 15 

° (see Figure 7). 

2.  High wear of the cutting tip or electrode (see Figure 8) 
3.  Too large thickness of material and not adequately chosen value of current 

and diameter of the cutting tip. 

4.  Bad contact between the work lead clamps and material.  

7.7.2 

Cutting arc is unstable, goes off and "shoots"

  

1.  Worn out cutting tip or  electrode 

 

2. 

High pressure

 

3. 

Impurities in the pressure  air

 

4. 

Not captured water condensate 

 

 

7.7.3 Conical cut 

1.  If there is a false cut (see Figure 9) turn off the machine, release the shield 

cup  and rotate the cutting tip about 1/4 and again try to cut. 

2.  Damaged cutting tip and electrode 
3.  The position of the torch is not perpendicular to the material  
4.  Too large distance from the cutting tip to the material. 

Summary of Contents for PEGAS 160 PLASMA

Page 1: ...ALFA IN a s www alfain eu PEGAS 160 PLASMA MANUAL EN 1 PLASMA CUTTING MACHINE PEGAS 160 PLASMA OPERATING MANUAL...

Page 2: ...DATA 8 5 OPERATOR CONTROLS 9 5 1 FRONT AND REAR PANELS 9 6 ACCESSORIES 10 6 1 PART OF DELIVERY 10 6 2 ON REQUEST 11 7 GETTING STARTED 14 7 1 FIRST STEPS 14 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AI...

Page 3: ...exist when working with this product Read and understand this entire Manual and your employer s safety practices before installing operating or servicing the equipment While the information contained...

Page 4: ...sy access by the operator to the controls and connectors 11 When the cutting machine is operating all its covers and doors must be closed and well fixed 12 Do not expose the cutting machine to direct...

Page 5: ...ble materials are removed from the work area to avoid any risk of fire 26 The operator must NEVER cut containers that have previously contained petrol lubricants gas or similar flammable materials eve...

Page 6: ...ase of a fault developing in the rectifier for example open circuit short circuit or lack of power the permitted values cannot be exceeded The plasma cutting machines of this type can be marked with t...

Page 7: ...emissions that may interfere with the proper function of cardiac pacemakers hearing aids or other electronic health equipment Persons who work near plasma arc cutting applications should consult thei...

Page 8: ...current range A V 30 92 0 160 144 0 Open circuit voltage U20 V 345 Cutting current DC 100 I2 A 125 Cutting current DC 60 I2 A 140 Cutting current DC x I2 A 40 160 Max productive cut thickness carbon...

Page 9: ...etting the working pressure Set the Pressure regulator A13 to working pressure 6 0 bar Setting the optimal air flow for the pilot arc That is set by the manufacturer In case the pilot arc cannot he ig...

Page 10: ...In case the LED does not go off in 10 minutes call the service A8 LED low air pressure If the pressure is less them 3 5 bar the appliance is blocked A9 Torch central connector A10 Remote control conne...

Page 11: ...with clamp 3m 35 50 200A 6 2 ON REQUEST Code Description 5481 Circle Cutting Attachment 5482 Cutting Guide 5302 Air filter AT 1000 5303 Air Filter cartridge AT 1000 5304 Set for filter AT 1000 to P 1...

Page 12: ...12 21 ALFA IN a s www alfain eu3 Fig 3 Torch LT 150 6m Hand...

Page 13: ...act Extended Tip 1 6 120A LT 150 12 5387 Contact Extended Tip 1 8 150A LT 150 13 5388 Contact nozzle retaining cup LT 150 13 5389 Contact nozzle retaining cup Max Life LT 150 14 5390 Spring Holder pro...

Page 14: ...personnel 1 Before beginning work is necessary to connect the machine to the mains 2 Check completeness of the mounted cutting torch 3 See the picture below Connect the torch to the connector By means...

Page 15: ...rigger In the 4 stroke mode press the torch trigger 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AIR 1 Delivered air pressure must be max 8 5 bar and min 5 bar 2 Air consumption minimal 220 l min 3 Compr...

Page 16: ...utting speeds may be reduced to allow slower cutting when following a line or using a template or cutting guide while still producing cuts of excellent quality 4 To achieve a good cutting quality make...

Page 17: ...ility of the nozzles electrodes and the whole torch has compressed air Ensure correct setting of pressure The pressure during cutting must not fall below 3 5 bar The air must not contain mechanical im...

Page 18: ...e area of the cutting tip and it would prevent ignition of the pilot arc 7 7 SOURCES OF POOR QUALITY CUTS 7 7 1 Shallow penetration of the cut 1 The cutting speed is too high Make sure the slope of th...

Page 19: ...egular draining of the condensate traps at least once a day Furthermore visually check the level of pollution of the air filter and if necessary disassemble and cleaned the filter 4 Setting the operat...

Page 20: ...lease contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to a Equipment that has been modified by any other party other than ALFA IN s own servic...

Page 21: ...www alfain eu3 implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible...

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