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aXe 250-320 PULSE smart (AL) manual EN 04
WELDING MACHINES
aXe 250 PULSE
Smart
(AL)
GAS
aXe 320 PULSE
GAS / H
2
O
aXe 250
aXe 320
INSTRUCTION MANUAL
Page 1: ...ALFA IN a s www alfain eu aXe 250 320 PULSE smart AL manual EN 04 WELDING MACHINES aXe 250 PULSE Smart AL GAS aXe 320 PULSE Smart AL GAS H2O aXe 250 Smart GAS aXe 320 Smart GAS H2O INSTRUCTION MANUAL...
Page 2: ...3 OPERATING CONDITIONS 5 4 TECHNICAL DATA 6 5 ACCESSORIES 8 6 DESCRIPTION OF THE APPLIANCE 9 7 BASIC SETTINGS 17 8 MIG MAG WELDING SYNERGY 24 9 PULSED MODE 25 10 MIG MAG WELDING MANUAL 26 11 MMA WELDI...
Page 3: ...PULSE smart AL GAS and aXe 320 PULSE smart AL GAS H2O it is possible to weld different types of connections blunt single sided double sided fillet lap etc using wire diameter from 0 6 0 8 mm or 1 0 1...
Page 4: ...resh air because during welding harmful fumes arise 5 In tanks of gas oil fuel etc even empty ones do not make welding because there is a chance of explosion 6 In areas with chance of explosion specia...
Page 5: ...sitioned so that cooling air can enter and leave through cooling vents with no problem It is necessary to ensure that there are no mechanical equipment especially metal particles e g during grinding d...
Page 6: ...ence During operation the device may be the source of interference Caution We warn users that they are responsible for possible interference from welding 4 TECHNICAL DATA Model aXe 250 PULSE smart AL...
Page 7: ...Protection IP 23S Standards EN 60974 1 EN 60974 10 cl A Dimensions w x l x h generator mm 474 x 902 x 884 474 x 911 x 670 Weight generator compact kg 72 5 47 6 Wire speed m min 1 0 20 0 1 0 20 0 Spool...
Page 8: ...3 Rolls 0 6 0 8 and 1 0 1 2 with different grooves 4 Torch PARKER SGA LW305A Ultralight 3 m 5 m 5 Torch PARKER DIGIMIG 305 aXe IN UD Ultralight 3 m 5 m 6 Torch PARKER SGB 240W d lka 3 m 5 m 7 Torch P...
Page 9: ...9 31 ALFA IN a s www alfain eu 6 DESCRIPTION OF THE APPLIANCE MAIN PARTS Fig 1 Main parts of the machine...
Page 10: ...10 31 ALFA IN a s www alfain eu Fig 2 Main parts of the machine with cooling unit...
Page 11: ...hod A12 LED A13 Button of inserting the wire B1 EURO connector B2 EURO connector male B3 Torch C1 Quick connector male C2 Earthing clamps C3 Quick connector C4 Quick connector F1 Gas bottle F2 Cylinde...
Page 12: ...lls with two grooves are used These grooves are intended for two different wire diameters e g 0 8 and 1 0 mm Rolls for wire feed must comply with the diameter and material of the welding wire Only thi...
Page 13: ...two grooves These grooves are intended for two different wire diameters e g 0 8 a 1 0 mm Groove can be replaced by removing the rolls and rotating them or use a different roll grooves with required d...
Page 14: ...wire spool on the wire spool holder D1 and fix it with the fixing nut D2 If a spool size of 15 or 18 kg is used put on each side of the spool adapter D3 The hole in the back of the adapter must fit in...
Page 15: ...ve oil INSERTING THE WIRE TO THE TORCH AND CONNECTION OF EARTH CABLE 1 Connect the earthling clamps to the welder or to the welding table 2 Notice When inserting the wire do not point with torch to th...
Page 16: ...n panel to the switching of the gas valve If you hold the button for less than 3 s after releasing the button the gas valve will turn off If you hold the button for more than 3 s it will turn off the...
Page 17: ...der V6 LED Material thickness mm V7 LED Wire speed m min V8 Button for selecting the parameters to be displayed V9 LED Current A V10 Left display shows 1 Welding current 2 Welding current in the MMA m...
Page 18: ...ssary to perform the parameters correction for welding in other positions AXE 250 320 PULSE SMART AL 0 8 1 0 1 2 SG Fe Ar 82 CO2 18 0 1 2 SG Fe Ar 92 CO2 8 3 4 5 SG Fe CO2 100 6 7 8 Cr Ni 308 Ar 97 5...
Page 19: ...the gentle pressure press and hold the torch button for 2 s For a moment flows the short circuit current Short circuit current helps to determine and screen the new resistence Value can be from 0 m to...
Page 20: ...start the machine welding with the main welding current 100 Second tact release the torch button after the time DOWN tdo start the machine welding with the End current ECu during the time END t E Afte...
Page 21: ...nual and synergistic methods are identical 1 Simultaneously pressing V20 and V5 encoder enters the menu for secondary parameters 2 Encoder A5 selects a parameter ISP PRG PoG brn V16 encoder sets the d...
Page 22: ...er the calibration menu which is intended only for authorized service Parameters marked as 2 are available only in 2T stairs mode Parameters marked as 4 are available only in 4T stairs mode WELDING HO...
Page 23: ...get automatically locked when the torch trigger is pressed H5 When the LED is on it indicates UP DOWN and M button are functioning H6 Torch button UP H7 Torch button DOWN HOW TO SWITCH ON THE REMOTE...
Page 24: ...be restored 2 It will delete saved JOBs COOLING UNIT TEST 1 Pressing V1 and V20 at the same time more than 3 s makes activation of the cooling unit 2 If you press any button test will end 8 MIG MAG WE...
Page 25: ...ctivated the JOB choice by the remote control you can switch between JOBs 9 PULSED MODE does not apply to aXe 250 smart GAS and aXe 320 smart GAS H2O 1 With the button V2 switch on the pulsed mode onl...
Page 26: ...y V11 shows voltage 9 After welding on the displays will remain measured values HOLD for 6 s 10 If is connected the torch with remote control on its display is shown wire feed speed voltage or choke W...
Page 27: ...ing the left display V10 shows measured value of welding current and the right display V11 shows voltage 5 After welding on the display will remain measured value HOLD for 6 s 6 If is connected the to...
Page 28: ...ve electronic components and cause damage to the welder 5 To clean the welder disconnect it from the mains supply voltage then open the enclosure and use a vacuum cleaner to remove any accumulated dir...
Page 29: ...d mode TROUBLE SHOOTING Symptom Reason Solution The torch is too hot Nozzle is not fixed Tighten the nozzle Button on the torch does not respond Connectivity of EURO connector is loose Tighten EURO co...
Page 30: ...gas hoses are dirty Check and replace if necessary Protective gas is blown away by draft Stop the draft Bad welding power Missing phase Try to connect the machine to a different outlet Check the power...
Page 31: ...ith prior written consent obtained from ALFA IN Service Department b Equipment that has been used beyond the specifications established in the operating manual c Installation not in accordance with th...
