Alemite FCS Fluid Control System
Installation and Operation Guide
343000343000-1
670996
Page 1: ...Alemite FCS Fluid Control System Installation and Operation Guide 343000 343000 1 670996...
Page 2: ...eters 14 5 5 Waste Tank Level Alerts 15 6 0 FLOW METER CALIBRATION 16 7 0 OPERATIONAL SETTING 17 7 1 Prompts 17 7 2 Preset Quantity 17 7 3 Maximum Dispense Settings 18 7 4 Print Headers 19 7 5 Display...
Page 3: ...ty arising out of the application and use of the equipment described Should the equipment be used in a manner not specified by Alemite LLC the protection provided by the equipment may be impaired Ques...
Page 4: ...Retain the package and all packing material for possible use in reshipment or storage Visually inspect the products and applicable accessories for any physical damage such as scratches loose or broken...
Page 5: ...ds and up to six air valves depending on the configuration The Alemite FC represents the state of the art in automated fluid control and dispensing technology providing a simple and cost effective flu...
Page 6: ...ration Guide 2 0 LOCATION AND INSTALLATION The Alemite FC Fluid Control System should be mounted in a central location near a 120VAC electrical outlet Mounting feet are provided on the back of the uni...
Page 7: ...Operation Guide 3 0 ELECTRICAL WIRING Cables to be wired as follows White Connect to Pulse Counter EitherWire Green Connect to Pulse Counter EitherWire Red Connect toValve 24v Black Connect toValve 0...
Page 8: ...Control System Installation and Operation Guide Plug valve meter combo wire into plug 1 6 For additional fluid solenoid utilizing an already wired flow meter plug into 7 12 For air solenoid plug into...
Page 9: ...Guide Air Supply PULSE VALVE 2 VALVE 1 REEL 1 BAY 1 10W 30 MOTOR OIL PLUG 1 PLUG 2 PLUG 7 FLUID FLUID VALVE 7 AIR BAY 2 REEL 2 METER 1 Piping REEL 1 EXAMPLE 2 VALVE 1 2 TANK 1 1 METER 1 1 CONTENTS AIR...
Page 10: ...d is your interface to all unit programming and operating functions Using intuitive commands accessed via the control numeric and toggle keys all functions can be accessed programmed and controlled ES...
Page 11: ...programmed as part of system setup per the configuration of your specific installation Note that installations vary and the following setup instructions are an example of a typical system 5 1 Reel Rel...
Page 12: ...Press F1 to change units associated with reel E Press F2 to save F Repeat with remaining reels NOTE If two or more reels share the same flow meter the software is designed to recognize this and will n...
Page 13: ...epeat with remaining tanks After all tanks are entered press ESC to exit to previous menu 5 3 Setting Tank Level Alerts Step 1 From main menu choose 3 System Setup 2 Tanks and scroll to 5 SetTank Leve...
Page 14: ...Tank Refill Input Step 2 Enter refill parameters as follows A EnterTank Number B Enter the level to reset the tank defaults to Max but can be set to any value less than max C Press F2 to save D Repea...
Page 15: ...use of the waste tank is turned off If use of the waste tank is desired proceed as follows Step 1 From main menu choose 3 System Setup 2 Tanks and scroll to 5 SetTank Level Alerts Step 2 EnterTank Num...
Page 16: ...e flowmeter to dispense X units of fluid and proceed as follows A Measure the actual amount dispensed using an electronic flowmeter or a container of known volume B From Main Menu return to 3 System S...
Page 17: ...llows A Go to 3 System Setup on main menu B Scroll to 4 Prompts C Enter prompt text as desired D Press F2 to save entry E Scroll with DOWN arrow to move to next Prompt entry F After all prompts have b...
Page 18: ...ivery amount and a timeout feature to determine when a job is completed If the maximum delivery amount is reached the valve will be shut off and the job will be closed out Also if Timeout minutes of i...
Page 19: ...ain menu B Scroll to 7 Print Headers C Enter up to two lines of text business name etc D Press F2 to save E Press ESC to exit to previous menu 7 5 Display Adjustment The software allows users to set t...
Page 20: ...d User All users must be entered into the system Users may be added as follows A Go to 4 User Setup in main menu B Scroll to 1 Add User C Enter User Name D Enter PIN for User E Press F2 to save F Repe...
Page 21: ...er to delete User name will display D Press F1 to confirm delete E Press ESC to exit to previous menu NOTE A manager cannot delete themselves from the system 8 3 View Print Users A list of system user...
Page 22: ...onverted to Manager status as follows A Go to 4 User Setup in main menu B Scroll to 4 Make Manager C Enter the PIN number of the User to promote to manager User name will show once PIN is entered D Pr...
Page 23: ...to dispense from D Enter Quantity to Dispense if using Preset mode E If additional Prompts are in use scroll down to view and enter as needed F When all information has been entered press F2 to save...
Page 24: ...through the current tank levels and the amount dispensed Step 3 Pressing F2 will print aTank Level Summary ticket 9 3 Entering Tank Refill Information Enter tank refill information as follows A Log in...
Page 25: ...To empty a waste tank proceed as follows A Log in to system using PIN code NOTE Only Managers may access this function B Go to 3 System Setup in main menu C Scroll to 2 Tanks D Scroll to 3 WasteTank L...
Page 26: ...he new values 10 2 SD Card Backup Settings The FCS is capable of storing and loading system setup and dispense data on an internal microSD memory card In case of a system failure this backup can be us...
Page 27: ...Control System Installation and Operation Guide C Press 2 to Restore data from the SD card to the FCS This will overwrite any existing data in the FCS with that contained on the SD card D Press 3 to s...
Page 28: ...to 6gpm includes manual override and screen 338978 Fluid SolenoidValve 1 2 NPTF f inlet outlet max operating pressure 3 000 psi up to 6 gpm includes manual override and screen 343025 Connector Soleno...
Page 29: ...pend on to address whatever issue you might have Whether your question deals with installation service or standard maintenance our service team is just a phone call away Customer Service To place an o...
Page 30: ...Center Dr Fort Mill SC 29707 Tel 803 802 0155 ext 6232 Fax 803 802 0198 Toll Free US 1 866 4 Alemite 1 866 425 3648 Toll Free Canada 1 800 267 8022 www alemite com Alemite FCS Fluid Control System In...
