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High-Pressure Pump (Stripped and Portable)

SER 9940

Alemite Corporation

7

Revision (2-03)

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Summary of Contents for 9940

Page 1: ...NLGI 3 and operate directly from their original drum Models 9940 9941 and 9949 Models 9940 and 9949 are stripped pumps Each of these models have a pump tube length to accommodate different size conta...

Page 2: ...SER 9940 High Pressure Pump Stripped and Portable Revision 2 03 2 Alemite Corporation Figure 2 A High Pressure Pump Model 9940 Series Exploded View...

Page 3: ...17 8 44734 Adapter 3 8 NPTF m x 1 2 27 m 1 9941 172207 1 13 9 317875 7 Hose Assembly Material 1 315943 19 10 338371 Cover Assembly 1 316315 5 16 11 48018 Screw Thumb 1 4 28 x 7 8 3 Included w 338371...

Page 4: ...SER 9940 High Pressure Pump Stripped and Portable Revision 2 03 4 Alemite Corporation Figure 2 B High Pressure Pump Assembly for Models 9940 9941 and 9949 Exploded View...

Page 5: ...tension 14 62 Long 1 Model 9940 9941 338079 41 338055 2 Extension 21 12 Long 1 Model 9949 338080 40 40 338080 Guide Spring 1 338083 30 41 Spring 1 338109 28 42 Ball 9 32 Dia 1 338498 51 43 338504 Pist...

Page 6: ...sed on three different air pressures The curves relate delivery in ounces grams per minute X axis to air consumption in cubic feet liters per minute right Y axis and to material discharge pressure in...

Page 7: ...High Pressure Pump Stripped and Portable SER 9940 Alemite Corporation 7 Revision 2 03...

Page 8: ...tep for Model 9941 Only 1 Remove Hose 9 from Adapter 8 as required 2 Loosen Connector 4 that secures Tube 5 3 Remove Nuts 22b that secure the Body to the Air Motor Assembly NOTE The bottom end cap of...

Page 9: ...asket 31 from the Body 32 Remove Bearing 36 Seal 35 Lantern Ring 34 and Seal 33 from the Body 33 Remove O Ring 29 from the Body Clean and Inspect NOTE Use the appropriate repair kit for replacement pa...

Page 10: ...lign Install Roll Pin 38 5 Push on the Ball to ensure it operates properly 6 Screw Primer Rod 49 into Piston 43 until the pin holes align Install Roll Pin 44 7 Screw Upper Rod 37 into the Extension un...

Page 11: ...rely in a soft jaw vise 22 Place an appropriate size punch or other suitable tool into the hole of Primer Body 57 Tighten all the components of the assembly securely Crush all Gaskets Air Piston CAUTI...

Page 12: ...ressure rating of any component in the system Never point a control valve at any portion of your body or another person Lubricant discharged at high velocity can penetrate the skin and cause severe in...

Page 13: ...Shut off the control valve 12 Set the air pressure to 100 psi 6 9 Bar 13 Visually inspect the pump for external leaks The pump should not cycle If the pump does not stall refer to the Troubleshooting...

Page 14: ...isible at weep hole Body 30 1 Worn or damaged Seal 35 2 Worn or damaged Upper Rod 37 1 Replace Seal 35 2 Replace Upper Rod 37 Product leakage visible at weep hole in Lower Tube 50 1 Primer Body 57 not...

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