Alemite 8540-B Service Manual Download Page 3

SER 8540-B

High Pressure Lubricant Pump

Repair Kits

Item  

No.

Part No.

Description

Qty

Notes

Numeric Order 

Part #  Item #

1

170292

Screw, Machine 8-32 x 1-1/4

″ 

Long

1

43748

6

2

321085

Muffler

1

51017

14

3

Motor Assembly, Air

1

See SER 

324400-5

131168

38

4

327033

Adapter, 1/4

″ 

NPTF (m)

1

170292

1

5

319800-1 Pressurtrol

1

See SER 

319800-1

171000-20

42

6

43748

Body, Angle, 1/4

 NPTF (m) and (f)

1

171013-12

12

7

328034

Connector, Air, 1/4

 NPTF (m)

1

171033-5

17

8

328030

Coupler, Air, 1/4

 NPTF (f)

1

171700-12

23

9

338507

Fitting, 90 °, 3/16

 Tube x 1/8

 NPTF (m)

2

l72l90-9

29

10

324971

Adapter, 3/8

 PTF (f) x 3/8

 NPTF (m)

1

l72l90-l0

34

11

324443

Tube, 3/16

 OD

1

317536

24

12

171013-12 O-Ring, 1-1/8

 TD x 1-1/4

″ 

OD

1

●Δ

317549

33

13

324805

Adapter

1

319800-1

5

14

51017

Gasket (Aluminum)

4

●Δ

320704-1

18

15

320974

Coupling

1

320704-3

18

16

320971

Pin, 0.088

 Dia. x 41/64

″ 

Long

1

●Δ

320705

19

17

171033-5 Pin, 1/8

″ 

Dia. x .625

″ 

Long

2

●Δ

320712

40

18

320704-1 Rod, 17.75

″ 

Long

1

Model 8540-B

320713

39

320704-3 Rod, 27.06

″ 

Long

1

Model 8549-B1, -C

320716

36

19

320705

Coupling

1

320718

20

20

320718

Stop, Ball

1

320719

22

21

321605

Washer

1

328030

8

22

320719

Spring, 0.75

″ 

Long

1

●Δ

328034

7

23

171700-12 Ball, 3/16

″ 

Dia.

1

●Δ

320971

16

24

317536

Washer, Locking

1

●Δ

320974

15

25

330332

Piston

1

Δ

321085

2

337392

Tube, 21.25

″ 

Long

1

Model 8540-B

321605

21

26

337392-2 Tube, 30.42

″ 

Long

1

Model 8549-B1, -C

324400-5

3

27

Bearing (Brass)

1

●Δ

324437

43

28

337391

Retainer

1

Δ

324438-1

41

29

Seal, 0.540

″ I

D x 0.914

″ 

OD

1

●Δ

324438-2

41

30

Bearing (Brass)

1

●Δ

324443

11

31

Gasket (Aluminum) 1.08

″ I

D

1

●Δ

324805

13

32

337388

Extension

1

Δ

324971

10

33

317549

Washer, Stop

1

●Δ

326750

44

34

Seal, 0.282

″ 

ID x 0.532

″ 

OD

1

●Δ

327033

4

35

337995

Body, Valve

1

●Δ

330329

37

36

320716

Seat, Valve

1

●Δ

330332

25

37

330329

Rod, 3.91

″ 

Long

1

Δ

330334

31

38

131168

Pin, 1/16

″ 

Dia. x 0.50

 Long

1

●Δ

337388

32

39

320713

Disc, Primer

1

●Δ

337389

30

40

320712

Nut, Elastic Stop, 12- 28

1

●Δ

337391

28

41

324438-1 Tube, Follower, 25-9/16

 Long

1

Model 8540-B

337392

26

324438-2 Tube, Follower, 34-11/16

″ 

Long

1

Model 8549-B1, -C 337392-2

26

42

171000-20 O-Ring, 1-1/16

″ 

TD x 1-5/16

 OD

1

●Δ

337393

27

43

324437

Body, Primer

1

337995

35

44

326750

Adapter, Bung, 2

″ 

NPTF (m)

1

Model 8549-B1

338507

9

Legend

:

Part numbers left blank (or in 

italics

) are not available separately 

Δ designates a repair kit item

Part No.

Kit 

Symbol

Description

Notes

393514

●                                

Kit, Major Repair

393516

Δ

Kit, Conversion

See 

Page 4

393530-9

Kit, Seal [includes five (5) of item number 

29

]

393530-10

Kit, Seal [includes five (5) of item number 

34

]

3

Summary of Contents for 8540-B

Page 1: ...el 8549 B1 including a bung adapter See Figure 1 Specifications Air Motor Figure 1 Pump Models 8540 B and 8549 Series Model 8549 B1 Shown Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 ww...

Page 2: ...SER 8540 B High Pressure Lubricant Pump Figure 2 High Pressure Lubricant Pump Models 8540 B and 8549 Series Exploded View 2...

Page 3: ...1 328034 7 23 171700 12 Ball 3 16 Dia 1 320971 16 24 317536 Washer Locking 1 320974 15 25 330332 Piston 1 321085 2 337392 Tube 21 25 Long 1 Model 8540 B 321605 21 26 337392 2 Tube 30 42 Long 1 Model 8...

Page 4: ...sion kit Conversion Kit NOTE In addition to the contents within the kit the existing pump tube must be replaced See Table 2 for the appropriate part number Install the Kit To reassemble the pump with...

Page 5: ...terial is based on the pressure psi Bars and quantity cfm lpm of air supplied to the motor and the amount of material discharge back pressure to be overcome within the system This chart contains curve...

Page 6: ...SER 8540 B High Pressure Lubricant Pump 6...

Page 7: ...od Use an appropriate size punch in the hole of the Rod to prevent rotation See Figure 2 4 Remove Primer Disc 39 from the Rod 5 Push the Rod into the Primer Body Pump Tube Outer Components 6 Rotate th...

Page 8: ...arding used parts 1 Clean all metal parts in cleaning solvent The solvent should be environmentally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Inspect Piston 25 closely Use...

Page 9: ...ainer 15 Install Gasket 31 onto the top of Exten sion 32 IMPORTANT If a primer is used with Loctite 222 the curing time is greatly reduced 16 Screw the Extension with Loctite 222 Gasket end first into...

Page 10: ...7 with thread sealant into theAngle Body Tighten theAir Connector securely 39 ScrewAdapter 4 with thread sealant intoAir Motor 3 Tighten theAdapter securely 40 Screw Pressurtrol 5 onto theAdapter wit...

Page 11: ...ombination 5604 2 Moisture Separator 7604 B Regulator and Gauge 5904 2 Lubricator Table 5 Air Line Components Although the air motor is lubricated at the factory the life of the motor can be extended...

Page 12: ...mbly 3 2 Damaged O Ring 12 2 Replace O Ring 12 Product leakage visible at top of Fol lower Tube 41 1 Initial tightening of Tube 26 to Adapter1 Tighten Tube 26 into Adapter 13 13 not sufficient 2 Initi...

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