SER 7338-C
Severe-Duty Welding Hose Reel
Revision (12-07)
6
Alemite Corporation
Pawl Assembly
22. Remove Retaining Ring (
18
) from Pawl Shaft (
24
).
23. Remove Washers (
17
), Wave Spring (
22
), and Pawl
(
23
) from the Pawl Shaft.
24. Remove the Pawl Spring from the Pawl.
Swivel Assembly
25. From the Swivel Shaft remove:
• Retaining Ring (
10
) .................................... Qty 1
• Washer (
9
)................................................... Qty 1
• Swivel Body (
8
) .......................................... Qty 2
• Bearing (
2
) .................................................. Qty 2
• Bearing (
4
) .................................................. Qty 1
• O-Rings (
3
) ................................................. Qty 4
26. Unscrew Street Elbow (
5
) from each Swivel Body as
required.
27. Unscrew Hose Connector (
6
and
7
) from each Street
Elbow as required.
Clean and Inspect
Make sure to remove the old sealant from the threads
of all components.
Clean all parts (except Swivel components) in a
modified petroleum-based solvent. The solvent should be
environmentally safe.
Cleaning Swivel Components
Clean the silicone grease from all of the Swivel
components (including O-Rings and Bearings) in brake
cleaner or naptha mineral spirits.
Do not soak the O-Rings.
Assembly
WARNING
Lubricate the components of Swivel As-
sembly with a silicone grease that contains no
petroleum-based materials.
Dow Corning 111 is recommended.
Personal injury can occur due to explosion.
Prior to assembly certain components require
lubrication. Refer to
Tables 1
and
2
for details.
Pawl Assembly
NOTE
: Refer to
Figures 2
,
3
and
4
for com-
ponent identification on assembly proce-
dures.
1. Install Pawl Shaft (
24
) [threaded end first] into the
inside of Base Assembly (
37
).
2. Apply Loctite 242 to the threads of the Pawl Shaft.
3. Screw Nut (
36
) onto the Pawl Shaft.
• Tighten the Nut from 42 to 48 ft-lbs (57 - 65 Nm).
• Make sure to hold the Pawl Shaft stationary.
4. Install Pawl (
23
) [flat side first] onto the Pawl Shaft.
5. Install Washer (
17
), Wave Spring (
22
), and additional
Washer (
17
) onto the Pawl Shaft.
6. Install Retaining Ring (
18
) onto the Pawl Shaft.
7. Install Pawl Spring (
21
) into the eye on the Pawl. See
Figure 3
for proper orientation.
8. Install Screw (
19
) into the large diameter end of Pawl
Spring Sleeve (
20
).
9. Install the Screw and Sleeve assembly through the
Pawl Spring and into the Base and Shaft Assembly.
10. Install Nut (
28
) onto the Screw.
• Tighten the Nut securely.
Item No.
Description
21
hooks of Pawl Spring
22
Wave Spring
24
bearing surface of Pawl Shaft
26
ratchet teeth on Power Spring Assembly
Table 2
Components Lubricated with Lithium Grease
Item No.
Description
1
o-ring grooves of Swivel Shaft
2
Bearings
3
O-Ring, 9/16 " ID x 11/16 " OD
4
Bearing
8
bore of Swivel Bodies
Table 1
Swivel Components Lubricated with
Petroleum-Free Silicone Grease
