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SER 7216-S3

Stainless Transfer Pump

Revision (10-02)

6

Alemite Corporation

  3. Screw Packing Screw Assembly (

9

) into the Body 

Assembly loosely.

IMPORTANT: The Packing Screw Assembly
will require adjustment. Refer to the section
entitled 

Bench Test and Operation

 for

details.

  4. Screw Jam Nut (

8

) onto Air Motor Assembly (

1

).

  5. Screw the Air Motor Assembly into the Body 

Assembly.
• Tighten the Air Motor Assembly securely.

  6. Tighten the Jam Nut that secures the Air Motor 

Assembly to the Body Assembly.

  7. Install Gasket (

16

) into the Body Assembly.

Rod and Stop Assembly

  8. Install Packing Rings (

20

) onto Plunger (

21

).

  9. Install Valve (

19

) and Plunger assembly [flat surface 

first] onto the bottom of Rod and Stop Assembly (

7

).

10. Install Nut (

22

) onto the Rod and Stop Assembly.

• Tighten the Nut securely.

11. Screw the Rod and Stop Assembly into the piston of 

the Air Motor Assembly.
• Make sure the cotter pin holes align.

12. Install Cotter Pin (

6

) that secures the Piston Assembly 

to the Rod and Stop Assembly.

Valve Body and Cylinder Assembly

13. Install Ball (

24

), Gasket (

16

), Stop Washer (

23

) [flat 

side first], additional Gasket (

16

), into Valve Body 

(

25

).

14. Screw Cylinder (

17

) [with Loctite 222] into the Valve 

Body.
• Do not tighten at this time.

15. Install Bung Adapter (

18

) onto the Cylinder.

16. Install the Cylinder (with Loctite 222) [with attached 

components] onto the Plunger.
• Use care not to damage the Packing Rings.

Clean and Inspect

IMPORTANT: Replace a worn old style
nylon 11 Plunger with the current Plunger
and Ring assembly (See 

Figure 4

).If the old

style Plunger is desired, order part 337693.

  1. Clean all metal parts in cleaning solvent. The solvent 

should be environmentally safe.

  2. Inspect all parts for wear and/or damage.

• Replace as necessary.

  3. Inspect Rings (

20

) for wear.

• Replace as necessary.

  4. Inspect the bore of Cylinder (

17

) for any score marks.

• Replace as necessary.

  5. Closely inspect the mating surfaces of all check valve 

components for any imperfections. Ensure a smooth 
and clean contact is obtained when assembled.

EXAMPLE

: Place Ball (

24

) into Valve

Body (

25

). Fill the Valve Body with solvent.

Make sure no leakage occurs.

Assembly

NOTE

: Prior to assembly, certain compo-

nents require lubrication in clean mineral
oil. Refer to 

Table 3 

for details.

Pump Tube Assembly

Body Assembly

  1. Clamp Body Assembly (

15

) [exhaust port upward] in a 

soft-jaw vise.

  2. Install and seat the following components in order:

• Spring (

14

).......................................................Qty 1

• Washer  (

10

) .....................................................Qty 1

• Male Adapter Ring (

13

) [ridge upward] ..........Qty 1

• Packings  (

12

) [ridge upward] ..........................Qty 2

• Female Adapter Ring (

11

) [flat side upward] ..Qty 1

• additional Washer (

10

).....................................Qty 1

Item No.

Description

1

Air Motor piston rod

17

bore of Cylinder

Table 3

Components Lubricated in Clean Mineral Oil

Summary of Contents for 7216-S

Page 1: ...is low pressure 1 1 ratio pump is equipped with a 2 PT m bung adapter and a stainless extension that allows operation directly from original 55 gallon 200 205 l drums Models 7216 S and 7216 S3 Model 7...

Page 2: ...SER 7216 S3 Stainless Transfer Pump Revision 10 02 2 Alemite Corporation Figure 2 Transfer Pump Model 7216 S3 Exploded View...

Page 3: ...on 2 B330605 4 13 Ring Male Adapter Virgin Teflon 1 332258 26 14 332269 Spring Stainless Steel 1 332262 9 15 332265 Body Assembly Stainless Steel 1 332265 15 16 333388 Gasket Stainless Steel 3 332268...

Page 4: ...the pressure psi Bars and quantity cfm lpm of air supplied to the motor and the amount of fluid discharge back pressure to be overcome within the system This chart contains curves based on three diffe...

Page 5: ...ssembly Remove the Cylinder with attached components 3 Pull on Rod and Stop Assembly 7 to expose the end of the Air Motor s piston rod as required 4 Remove Cotter Pin 6 that secures the Air Motor s pi...

Page 6: ...onto the Cylinder 16 Install the Cylinder with Loctite 222 with attached components onto the Plunger Use care not to damage the Packing Rings Clean and Inspect IMPORTANT Replace a worn old style nylon...

Page 7: ...Stainless Transfer Pump SER 7216 S3 Alemite Corporation 7 Revision 10 02 Figure 4 Pump Tube Assembly Section View Refer to Figure 2 Parts List for Parts Identification...

Page 8: ...ure at the regulator reads zero 8 Connect the Air Coupler to the Adapter 9 Slowly supply air pressure to the pump s motor 10 Allow the pump to cycle slowly until the fluid is free of air If the pump a...

Page 9: ...Screw Assembly after approximately 6 hours of initial operation anytime the upper packings leak 1 Make sure the air pressure is zero 2 Operate the control valve into a container This releases any pre...

Page 10: ...mbly 15 1 Damaged Gasket 16 2 Cylinder 17 not sufficiently tight 1 Replace Gasket 16 2 Tighten Cylinder 17 into Body Assembly 15 Product leakage at exhaust port in Body Assembly 15 1 Packings 12 too l...

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