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Alemite 3685-A, Service Manual

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Alemite 3685-A Service Manual Download Page 5

Mechanical-Metered Control Valve

SER 3685-A

Alemite LLC

5

Revision (11-08)

Repair Kit

Part No.

Kit Symbol

Description

393307-134

Kit, Packing Gland

Item

No.

Part No.

Description

Qty

Notes

Numeric Order

Part #    (Item #)

10

Cap

1

(13)

11

393307-60

O-Ring (Buna-N)

1

(15)

12

393307-55

Chamber and Piston Assembly

1

Except Models 3685-A,-M

393307-14 (22)

Chamber and Piston Assembly (Liter)

1

Models 3685-A,-M Only

393307-15 (23)

13

Gear, Planetary

1

Included w/ item 12

393307-19

(25)

14

393307-141

Spindle and Gear Assembly

1

Except Models 3685-A,-M

393307-41 (38)

Spindle and Gear Assembly (Liter)

1

Models 3685-A,-M Only

393307-42 (37)

15

Housing

1

393307-45 (35)

16

393307-128

Washer (Buna-N)

1

393307-46

(a)

17

393307-130

O-Ring (Buna-N)

1

393307-55 (12)

18

Nut, Gland

1

393307-56

(12)

19

Setscrew

1

393307-60 (11)

20

Gear, Worm (Quart w/ Quart Totalizer)

1

393307-62

(10)

Gear, Worm (Quart w/ Gallon Totalizer)

1

393307-105

(21)

Gear, Worm (Liter w/ Liter Totalizer)

1

393307-106 (26)

21

Cam

1

393307-107 (30)

22

393307-14

Spring

1

393307-108

(20)

23

393307-15

Roller

1

393307-109 (41)

24

393307-159

Register Assembly

1

Except Models 3685-A,-M

393307-110 (39)

393307-160

Register Assembly (Liter)

1

Models 3685-A,-M Only

393307-120 (31)

25

Washer

1

393307-121

(20)

26

393307-106

Gear, Pointer

1

Except Models 3685-A,-M

393307-125 (36)

Gear, Pointer (Liter)

1

Models 3685-A,-M Only

393307-126 (34)

27

393307-163

Shroud

1

393307-128 (16)

28

Screw

4

393307-129

(28)

29

393307-162

Pointer, Outer (w/ Setscrew)

1

393307-130 (17)

30

393307-107

Pointer, Inner

1

393307-132 (40)

31

393307-120

Dial (Quart w/Gallon Totalizer)

1

Except Models 3685-A,-G,-M

393307-133

(18)

393307-184

Dial (Liter w/ Liter Totalizer)

1

Models 3685-A,-M Only

393307-141 (14)

393307-198

Dial (Quart w/ Quart Totalizer)

1

Model 3685-G Only

393307-142

(14)

32

393307-170

Adapter, 1/2 

" 

NPTF (f)

1

393307-158

(19)

33

393307-168

O-Ring

1

393307-159 (24)

34

393307-126

Screen, Filter

1

393307-160 (24)

35

393307-45

Spring

1

393307-162 (29)

36

393307-125

Valve Assembly (Buna-N)

1

393307-163 (27)

37

393307-42

Sleeve, Valve

1

Included w/ item 36

393307-168 (33)

38

393307-41

Quad-Ring (Buna-N)

2

393307-170 (32)

39

393307-110

Cam

1

393307-184 (31)

40

393307-132

Screw

2

393307-185

(26)

41

393307-109

Lever Assembly

1

393307-186

(20)

Component Used on Early Models (without Item Number 32)

393307-198 (31)

a

393307-46

Retainer, Spring

1

Legend

:

Part numbers left blank (or in 

italics

) are not available separately

designates a repair kit item

1-800-548-1191-http://[email protected]

Summary of Contents for 3685-A

Page 1: ...t 3685 J Rigid Gallon 3685 K Flexible Non Drip Automatic 3685 M Rigid Liter Liter 3686 B ATF Flexible Quart Gallon 3686 F Non Drip Manual Table 1 Mechanical Metered Control Valve Model 3685 Series and 3686 Series Description These mechanical metered valves are designed to dispense and measure quantities of fluid lubricants All models are equipped with a dual range face dial and two pointers The ou...

Page 2: ...anical Metered Control Valve Revision 11 08 2 Alemite LLC Figure 2 A Mechanical Metered Control Valve Model 3685 Series and 3686 Series Exploded View Sheet 1 of 2 1 800 548 1191 http www partdeal com info partdeal com ...

Page 3: ...03 Filter Assembly 40 Micron 1 See Figure 3 321203 3 4 51891 Bushing 1 2 NPTF m x 1 4 NPTF f 1 337739 8 5 337976 Extension 1 337976 5 6 338709 Hose 1 2 NPTF m x 1 4 NPTF m 1 338709 6 7 339084 Nozzle Assembly Non Drip Manual 1 339084 7 8 Meter Assembly Quart w Gallon Totalizer 1 See Figure 2 B 339137 8 Meter Assembly Liter w Liter Totalizer 1 339651 9 Meter Assembly Quart w Quart Totalizer 1 339654...

Page 4: ...anical Metered Control Valve Revision 11 08 4 Alemite LLC Figure 2 B Mechanical Metered Control Valve Model 3685 Series and 3686 Series Exploded View Sheet 2 of 2 1 800 548 1191 http www partdeal com info partdeal com ...

Page 5: ...ister Assembly Liter 1 Models 3685 A M Only 393307 120 31 25 Washer 1 393307 121 20 26 393307 106 Gear Pointer 1 Except Models 3685 A M 393307 125 36 Gear Pointer Liter 1 Models 3685 A M Only 393307 126 34 27 393307 163 Shroud 1 393307 128 16 28 Screw 4 393307 129 28 29 393307 162 Pointer Outer w Setscrew 1 393307 130 17 30 393307 107 Pointer Inner 1 393307 132 40 31 393307 120 Dial Quart w Gallon...

Page 6: ... Pointer to the 11 o clock position 5 Turn Outer Pointer 29 counterclockwise until the access hole in the Pointer lines up with the setscrew See Figure 2 B inset 6 Loosen the setscrew that secures the Outer Pointer to Spindle and Gear Assembly 14 Remove the Outer Pointer from the Spindle and Gear Assembly 7 Remove Inner Pointer 30 Dial 31 and Cam 21 as an assembly from the Spindle and Gear Assembl...

Page 7: ...talled Damage to the Gears can occur 8 Install O Ring 11 onto Cap 10 9 Screw the Cap into the Housing Tighten the Cap to 35 ft lbs 47 Nm Transmission Fluid Filter 1 Unscrew Spring and Adapter Assembly 46 from Body 42 2 Remove O Ring 45 from the Spring and Adapter Assembly 3 Remove Stud 44 from the Body 4 Remove Filter Tube 43 from the Body Clean and Inspect 1 Clean all metal parts in cleaning solv...

Page 8: ...on securely Register Assembly 10 Install Register Assembly 24 onto the Housing Make sure the Register seats on the four pins 11 Install Setscrew 19 with Loctite 222 into the Worm Gear 12 Install Worm Gear 20 spur gear upward onto the shaft of the Spindle and Gear Assembly Make sure the Worm Gear s setscrew points toward the flat on the Spindle and Gear Assembly Check to ensure the gear meshes prop...

Page 9: ...ean and inspect seat area Check mating surfaces and replace Valve Assembly 36 as necessary Locate and eliminate source of foreign material 2 Replace Valve Assembly 36 No product flow Manual Nozzle 7 not open Open Nozzle 7 Leakage at Swivel Assembly 9 1 Initial tightening of Swivel Assembly 9 not sufficient 2 Seal worn or damaged 1 Tighten Swivel Assembly 9 2 Replace Swivel Assembly 9 Leakage at Ca...

Page 10: ...SER 3685 A Mechanical Metered Control Valve Revision 11 08 10 Alemite LLC 1 800 548 1191 http www partdeal com info partdeal com ...

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