Alemite 323440-4 Service Manual Download Page 5

Air Motor

SER 323440-4

Alemite, LLC

5

Revision (7-05)

Overhaul

IMPO RTANT: Pri or t o  performing any
maintenance procedure, the following safety
precautions must be observed. Personal
injury may occur.

WARNING

Do not use halogenated hydrocarbon sol-

vents such as methylene chloride or 1,1,1-trichlor-
ethane in this motor. An explosion can result
within an enclosed device capable of containing
pressure when aluminum and/or zinc-plated parts
come in contact with halogenated hydrocarbon
solvents.

Release all pressure within the system prior to
performing any overhaul procedure. 

• Disconnect the air supply line from the motor. 
• Into an appropriate container, operate the

pump’s control valve to discharge remaining
pressure within the system.

Never point a control valve at any portion of your
body or another person. Accidental discharge of
pressure and/or material can result in injury.

Read each step of the instructions carefully. Make
sure a proper understanding is achieved before
proceeding.

NOTE: Refer to Figure 2 for component
identification on all overhaul procedures.

Disassembly

 

Separate Pump from Motor (Non-Divorced)

  1. Clamp the Air Motor vertically in a soft-jaw vise.

  2. Loosen the Jam Nut that secures the Pump Tube 

assembly to the Air Motor assembly.

CAUTION

Support the Pump Tube assembly during removal.
Damage to components can occur.

  3. Unscrew the Pump Tube [with attached components] 

from the Air Motor.

  4. Pull on the Pump Tube to expose the Coupling.

  5. Remove the upper Spring Clip that secures the air 

motor Piston Rod to the Coupling. 

Accessories

Accessory items applicable to the these motors are 

illustrated in Figure 3.

Item No.

Part No.

Description

1

324170

Muffler, 3/4 " NPTF (m)

2

323842

Eye Bolt, 3/8 " NPTF (m)

Figure 3

Air Motor Model 323440 Series Accessories

Summary of Contents for 323440-4

Page 1: ...n access hole in the air motor See Figure 1 Separation of this design requires the pump tube to be unthreaded from the motor s rod Air Motor 323440 A1 Divorced Design This air motor can be purchased s...

Page 2: ...SER 323440 4 Air Motor Revision 7 05 2 Alemite LLC Figure 2 Air Motor Model 323440 Series Exploded View...

Page 3: ...D 2 323469 19 31 323474 Washer 0 52 ID 1 323470 23 32 171006 15 Ring Retaining 7 8 Diameter 1 323473 24 33 323459 2 Rod Tie 1 2 13 x 1 2 20 5 323474 31 34 326471 1 Rod Trip 1 323477 2 42 35 323478 Ret...

Page 4: ...SER 323440 4 Air Motor Revision 7 05 4 Alemite LLC...

Page 5: ...r body or another person Accidental discharge of pressure and or material can result in injury Read each step of the instructions carefully Make sure a proper understanding is achieved before proceedi...

Page 6: ...n a flat surface 22 Remove O Ring 30 from the Head Assembly 23 Remove the Shuttle Toggles 10 Plungers 9 and Slide Valve 23 from the Head Assembly 24 Remove Screws 22 and Lockwashers 21 that secure Val...

Page 7: ...appropriate repair kit for replacement parts Make sure all the compo nents are included in the kit before discard ing used parts 1 Clean all metal parts in a modified petroleum based solvent The solv...

Page 8: ...SER 323440 4 Air Motor Revision 7 05 8 Alemite LLC Figure 4 Air Motor Model 323440 A1 Section View Refer to Figure 2 Parts List for Parts Identification...

Page 9: ...g Ring 32 Make sure the Retaining Ring seats properly in the groove 22 Install Gasket 17 into the Head Assembly IMPORTANT Install the Valve Seat squarely into the Head Assembly Should the Valve Seat c...

Page 10: ...to Plug 2 47 Screw the Plug into the Head Assembly Tighten the Plug securely 48 Install Plug 1 into Plug 2 Use Teflon tape and tighten the Plug securely 49 Install and secure Plug 7 into the Head Asse...

Page 11: ...system and product is once again free of air 8 Shut off the control valve The pump should not cycle If the pump cycles more than once or twice an hour refer to the Pump SER Service Guide for details 9...

Page 12: ...Initial tightening of Plug 1 to Plug 2 not sufficient and or improper or no sealant Apply Teflon Tape to Plug 1 and tighten Air leakage at Inlet Body 26 1 Worn or damaged O Ring 25 2 Initial tightenin...

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