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ALDI FERREX 161CC, User Manual

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ALDI FERREX 161CC User Manual Download Page 32

         4 Stroke Petrol Lawn Mower 

AFTER SALES SUPPORT

e-mail: [email protected]

1800 909 909

MODEL: №. DM46P-DO160  •  09/2018  •  60751

(toll free)

30

[email protected]

1300 889 028

10/2019 10852

   Maintenance

Replacing the Blades

Note.

 Before making any adjustment or maintenance procedures to the 

mower ensure it is turned off and the spark plug lead is removed.

Note.

 Wear heavy gloves to protect your hands.

1.   Tilt the mower back (Fig W) so the spark plug (24) is facing up, and 

disconnect the spark, by pulling spark plug cover (24) off.

2.   Whilst securely holding the bar blade (26) with gloves on, use a 17mm 

spanner (not supplied) to undo the blade bolt (27). (Fig X)

3.   Remove the bar blade (26), and be careful not to slide the blade adaptor 

off and dislodge the key on the shaft. (Fig Y)

4.   Clean dirt and grass from around the blade mounting area.
5.   Replace the bar blade (26), ensuring you hold onto the adaptor whilst 

tightening the blade bolt.

 

 IMPORTANT:

 Ensure the two drive lugs on the adaptor are engaged in the 

two holes in the blade. (Fig Z)

6.   Tighten the blade bolt tightly (40-50Nm). (Fig X)  
   Check lawn mower blades regularly. Look for damage, bends and dullness. 

Blades should be replaced every year or two depending on usage, or when 

they become worn and no longer cut the grass cleanly.

   The performance of grass catching can also reduce if the blade become 

worn.  Replacement blades are available for purchase from   

https://help.tools/ or by calling 1300 889 028.

Z.

Y.

X.

TIGHTEN

LOOSEN

Maintenance

Summary of Contents for FERREX 161CC

Page 1: ...TROL LAWN MOWER User Manual Product Info https help tools Read all safety warnings and all instructions thoroughly before operating this product Ensure you keep your manual in a safe place for future reference IM Ed5 10 2019 ...

Page 2: ...smartphone camera and that contains a link to a website or contact details for example Advantage You are not required to manually enter a website address or contact details How it works To scan the QR code all you need is a smartphone with QR codes reader software and an Internet connection This type of software can be downloaded for free from your smartphone s app store Try it out now Just scan t...

Page 3: ...reparation 24 Adding and Checking the oil 24 Fuelling 25 Operation 26 Starting the Engine 26 Speed Control 26 Stopping the Engine 26 Emergency Stopping 27 Important Primer bulb information 28 Mowing Advice 28 Engine tipping 29 Poor engine performance 29 Maintenance 30 Replacing the Blades 30 Air Filter Maintenance 31 Spark plug Maintenance 32 Periodic Maintenance 33 Transporting and Storage 34 Ser...

Page 4: ...se in home and gardening environments for the application of mowing IMPORTANT INFORMATION NOTE This is a 4 stroke Lawn Mower The motor MUST be filled with 350ml of SAE 10W 30 BEFORE starting Fresh unleaded fuel must be used in this unit Do NOT use Ethanol based fuels Do NOT mix oil with fuel NOTE First time users or inexperienced operators pay particular attention to the operation of the Lawn Mowe...

Page 5: ...nstructions for use carefully Use at a distance of at least 15m from other people Thrown objects can cause severe injury Explosive material Extremely hot surface Do not touch a hot muffler gear box or cylinder you may get burned These parts get extremely hot from operation and remain hot for a short time after the unit is turned off Before carrying out any operation stop the engine and disconnect ...

Page 6: ... or your petrol operated garden tool Save these instructions Work area Ensure the area to be mowed is clear and free of debris rocks gravel garden furniture etc Keep work area clean and well lit Cluttered and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust ...

Page 7: ...art of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the con...

Page 8: ...r condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and ...

Page 9: ... use the lawn mower When people especially children or pets are nearby in the mowing area If the operator has taken medicine or substances that can affect his ability to react and concentrate Remember that the operator or user is responsible for accidents or hazards occurring to other people or their property Preparation While mowing always wear sturdy footwear and long trousers Do not operate the...

Page 10: ...until the fuel has evaporated and the vapour dispersed Replace all fuel tank and container caps securely Before use always inspect the machine especially the condition of the blades and check that the screws and cutting assembly are not worn or damaged Replace worn or damaged blades and screws in sets to preserve balance Damaged blades and worn bolts are major Hazards Check all nuts bolts and scre...

Page 11: ...of more than 20 Exerciseextremecautionwhenpullingthelawnmowertowardsyou Stop the blade if the lawn mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the lawn mower to and from the area to be mowed Never operate the lawn mower with defective guards or without safety devices such as the stoneguard and or grass catcher supplied by the manufacturer...

Page 12: ...rating the lawn mower If the lawn mower starts to vibrate abnormally find and remove the cause of the vibration immediately Stop the engine Whenever you leave the lawn mower unattended even for a moment Before refuelling Every time you remove or replace the grass catcher When mowing always keep to a safe distance from the rotating blade This distance is the length of the handle Never cut grass whi...

Page 13: ...l storage area free of grass leaves or excessive grease Do not leave containers with grass cuttings in rooms Check the stone guard and grass catcher frequently for wear and deterioration and replace if damaged If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the blade Check the blade s balance after s...

Page 14: ...ng screw are securely fastened When the blade edges require re sharpening this must be done evenly on both sides to prevent any imbalance If the blades are damaged it must be replaced When mowing always wear long trousers and strong covered footwear Do not run the engine in an enclosed and or poorly ventilated area The gas of the engine contains carbon monoxide which is dangerous to your health Wo...

Page 15: ...ove the spark plug cover in these cases Before any operation under the deck Before any maintenance repairing or checking operations Before carrying lifting or removing the mower If you leave the mower unattended or change the cutting height After hitting a foreign object stop the engine and check thoroughly the mower in order to see if it is damaged Take the mower to an authorised service centre t...

Page 16: ...beensplitandavoidanycontactfromahotsourceaslongas thesplitfueliscompletelyevaporated Tightenthefueltankcapandfuelcancaptightly Additional SafetyWarnings for Petrol Lawn Mowers Neverallowyoungchildrentooperatepowertoolsorequipment Makesurechildrenandpetsstayindoorswhileyou reworking Beforestartingupthelawnmower walkthearea Relocatetoys hoses rocksandsticks Debrissuchasstones woodchipsandpieces ofag...

Page 17: ...lsorequipment nomatterthesize wearclosed toe slip resistantshoes safetyglasses stronggloves a hatandearprotection Coveryourskinasmuchaspossible Neverunderestimatethepowerofhandheldequipment especially chainsaws Usethesameamountofcautionasyoudoforlarger equipment Waituntiltheequipmenthascooledcompletelybeforefillingwith fuelorattemptinganyrepairormaintenance ...

Page 18: ...king Lever s x 2 6 Lower handles 7 Hard catcher 8 Lower handle locking knob s x 2 9 Lower handle mounting plate s x2 10 Rear discharge guard 11 Catcher attachment bracket 12 Catcher attachment bar 13 Rear wheel s x2 14 Fuel tank 15 Fuel tank cap 16 Recoil starter 17 Oil filler cap dipstick 18 Spark Plug Spanner 19 Motor 20 Air filter 21 Air filter cover 22 Priming bulb 23 Fuel bowl drain screw 24 ...

Page 19: ...roke Petrol Lawn Mower e mail help powertoolsupport com 1800 909 909 MODEL DM46P DO160 09 2018 60751 17 1300 889 028 info aldi positecgroup com 10 2019 10852 25 7 17 13 28 8 9 2 6 25 24 22 19 21 15 1 27 23 26 28 8 9 Parts List 6 5 16 14 ...

Page 20: ...y use this guide as a checklist 1 Attaching the Lower Handles Fig B C D Refer to page 16 for full instructions 2 Attaching the Upper Handle Bar to the Lower Handles Fig E F Refer to page 17 for full instructions 3 Assembly of the Hard Catcher 4 Attaching the Hard Catcher Fig H K Refer to page 18 for full instructions Quick Start Guide C B D TIGHTEN LOOSEN E F TIGHTEN LOOSEN K H L LOWER RAISE 5 Cut...

Page 21: ...ity 4 stroke engine oil We recommend SAE 10W 30 Refer to page 20 for full instructions 7 Fuelling Fig Q Refer to page 21 for full instructions Operation 8 Starting the Engine Fig R S T Refer to page 22 for full instructions Quick Start Guide N O HIGH LOW CORRECT LEVEL M TIGHTEN LOOSEN Q OPEN T S R X 3 Use fresh unleaded fuel DO NOT use ethanol based fuels Warranty will be void if the engine become...

Page 22: ...NOTE The variable speed switch cable 3 is connected to the upper handle bar 1 Be careful not to tangle the cable when removing the lawn mower from the box and during the upper and lower handle assembly 1 To attach the 2 x lower handles 6 first remove the 2 x lower handle locking knobs bolt s curved washer s 8 from your accessory bag Place the lower handle s in position by first aligning one of the...

Page 23: ...andle bar is correct which can allow the variable speed switch cable 3 to run down the upper and lower handles to the engine Ensure the cable is not tangled in any way Once assembly of the upper handle bar is complete the cable clip can be used to secure the variable speed switch cable 3 into position Fig E 2 Once the upper handle bar is correctly orientated for assembly to the lower handles 6 app...

Page 24: ... the motor is off and not operating when undertaking this task 1 Lift the rear discharge guard 10 in order to position the catcher Fig I NOTE DO NOT ever start the mower if the rear discharge guard 10 does not fully return to the close position if the catcher is not fitted 2 Apply the hard catcher 7 by aligning the catcher attachment bar 12 on the catcher over the catcher attachment bracket 11 cen...

Page 25: ...ngs 1 Stop the engine of the lawn mower before making a height adjustment To decrease the cutting height pull the height adjustment lever 28 out and move it up a notch towards the handlebar Fig L 2 To increase the cutting height pull the height adjustment lever 28 out and move it down a notch towards the engine Fig L 3 After adjustment ensure the lever is fully located in the selected notch NOTE I...

Page 26: ...ing away any visual oil NOTE The cap is a full threaded fit 3 FOR A NEW MOWER add 350ml of SAE 10W 30 engine oil Before replacing the dip stick filler cap allow a minute or so to allow the oil in the filler tube to fully drain of oil 4 For both a new mower and also a previously used mower measure the amount of oil in the motor by re inserting the oil dipstick back on top of the filler tube BUT DO ...

Page 27: ...ng a 10mm spanner not supplied tighten the drain screw in a clockwise direction until firm and the discharge stops Be careful not to admit dust dirt water or other foreign objects into the fuel Wipe off spilt fuel thoroughly before starting engine Ensure you DO NOT put fuel in the lawn mower in close proximity to any open flames lit cigarettes or hot objects NOTE Do not use ethanol based fuel Use ...

Page 28: ...knobsaresecure NOTE Beforestartingthelawnmower checktheoilandfuellevels Warrantywillbevoidiftheenginebecomesfaultyduetoinsufficientoilandfuellevels Ensurethemowerissettothehighestheightsettingsothebladeisnotrestingdeep intothegrass 1 Pushthevariablespeedthrottlecontrol 2 downwardstotheengine FigR 2 Depresstheprimingbulb 22 fully3times FigS 3 Pulltherecoilstarter 16 lightlyuntilyoufeelresistancethe...

Page 29: ...ss the primer bulb fully approximately 10 times or continue to push the primer until the engine stalls 2 If this fails to stop the engine remove the spark plug cover from the spark plug 24 IMPORTANT If the spark plug method is used it is recommended to wear a rubber glove when grasping the spark plug cover Persons with heart conditions or any medical condition which can be affected by electric sho...

Page 30: ...2pumps Torestartahotengine youwillnotneedtopumptheprimingbulb 22 atall NOTE Ifyouoverpumptheengine itwillnotstart DONOTre pumptheengineprimingbulb 22 Continuetopulltherecoilstarter 16 andafteranumberofpullstheenginewillstart MowingAdvice 1 Thespeedofthemotorisgovernedtoafactorypre setspeedandthemotorwilltryand maintainthisspeedduringuse Ifthespeedoftheengineslowsthiscouldindicatethe mowerisbeingov...

Page 31: ... possible that either the engine was slightly tipped incorrectly If the mower had previously been tipped allow the motor to run for a few minutes and the excess oil will burn out If the engine is not running at full speed STOP the mower check the fuel is fresh check the oil level and also inspect under the deck to ensure there is no buildup of grass Check the spark plug 24 If the mower continues t...

Page 32: ...ade bolt 27 Fig X 3 Remove the bar blade 26 and be careful not to slide the blade adaptor off and dislodge the key on the shaft FigY 4 Clean dirt and grass from around the blade mounting area 5 Replace the bar blade 26 ensuring you hold onto the adaptor whilst tightening the blade bolt IMPORTANT Ensure the two drive lugs on the adaptor are engaged in the two holes in the blade Fig Z 6 Tighten the ...

Page 33: ...hould be checked after approximately 25 50 hours of use or annually 1 Open the air filter cover 21 by pushing in the rear tab to release the clip and then pushing the cover back and away to release the 2 front clips and the full air filter cover Fig AA 2 Remove the foam element Fig AB 3 If the air filter 20 is excessively dirty replace with a new filter 4 Wash the air filter 20 in liquid detergent...

Page 34: ...ator is cracked or chipped 3 Check that the end of the spark plug 24 is not blackened by carbon build up Clean with a soft wire brush if necessary 4 Measure the plug gap with a feeler gauge Correct as necessary by bending the side electrode The gap should be 0 7 0 8mm 5 Thread the spark plug 24 in by hand to prevent cross threading 6 Once the spark plug 24 is seated tighten with the supplied spark...

Page 35: ...e s Replace when it become worn and no longer cuts the grass cleanly dependent upon regularity of use Upper and Lower handle locking knobs levers Check before using the lawn mower Catcher Empty clippings when the catcher is 3 4 s full Fittings fasteners screws bolts Ensure secure and in good condition Regular maintenance is most important for the best performance and safe operation Failure to peri...

Page 36: ...y flammable and explosive under certain conditions Do not smoke or allow flames or sparks in the area NOTE Be aware to not hit or cut the fuel tank 14 while you are transporting Storage When you finish working clean the engine completely making sure there is no grass or dirt on the engine Store the engine away from direct sunlight At the end of the season give the engine an overall cleaning and a ...

Page 37: ... store it on a level surface in a dry dust free area Ensure the cable is not tangled or folded in any way during storage If you have any issues with the operation of your product please take it with a copy of your receipt to one of our National Service Agents for repair A listing of our Service Agents is included at the back of this manual however you can also find our most updated listing by visi...

Page 38: ...r product Non conforming parts or modifications made to parts will void your warranty as well as make the product unsafe to use Environmental protection Recycle unwanted materials instead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Dispose of used motor oil in a manner that is compat...

Page 39: ...Check the variable speed throttle control 2 is fully pressed downwards to the engine Cutting Engine performance decreases Cutting height Bar blade 26 is dull or blunt Hard catcher 7 is full Increase the cutting height using the height adjustment lever 28 Replace the bar blade 26 with new sharp blade NOTE Always ensure the engine is turned off before undertaking this task Empty hard catcher 7 Hard ...

Page 40: ...ngine Model DVO160 OilType 4 Stroke Motor Oil SAE 10W 30 FuelTank Capacity 1 3L 1300ml 0 1L OilTank Capacity 0 35L 350ml 0 05L Width of cut 46cm 460mm 18 Blades Bar Blade Height adjustment 7 Levels 25mm 5mm 75mm 7mm Spark PlugType LG F7RTC Equivalent Replacement Spark Plug NGK BPR6ES Catcher Capacity 55 Litres Weight NW 26 kg Noise label rating 96dB A taken at 4 0 metres You must wear ear protecti...

Page 41: ...3 9723 1046 Stihl Shop Dandenong 37 39 Cheltenham Rd Dandenong 3175 03 9792 0068 Lawn Mower Land 23 61 Wattle Rd Maidstone 3012 03 9317 7717 Traralgon Mowers 2 6 Rocla Rd Traralgon 3844 03 51750260 Shepp City Garden Equipment 42 Benalla Rd Shepparton 3630 03 5821 0045 NSW Stihl Shop Coffs Harbour 32 Isles Drv Coffs Harbour 2450 02 6652 1499 Fairfield City Mowers Chainsaws 9 Alan St Fairfield 2165 ...

Page 42: ...ied with this product please return it to your nearest ALDI store within 60 days from the date of purchase for a full refund or replacement or take advantage of our after sales support by calling the supplier s Customer Service Hotline Made in China FERREX is a registered trademark of ALDI Stores DISTRIBUTED BY ALDI STORES 1 SARGENTS ROAD MINCHINBURY NSW 2770 www aldi com au 108521 0 2019 SLM463 1...

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