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S

AFETY

This instruction manual must be read with particular
attention to the following safety guide lines, by any
person servicing or operating this tool.

1.

Safety Glossary

WARNINGS - Must be understood 
to avoid severe personal injury.

CAUTIONS

show conditions that will

damage equipment and or structure.

Notes

- are reminders of required

procedures.

Bold, Italic type and underlining -

emphasizes a specific instruction.

2.

Huck equipment must be maintained in a safe
working condition at all times and inspected on a
regular basis for damage or wear.  Any repair
should be done by a qualified repairman trained
on Huck procedures. 

3.

Repairman and Operator must read manual prior
to using equipment and understand any Warning
and Caution stickers/labels supplied with
equipment before connecting equipment to any
primary power supply.  As applicable, each of the
sections in this manual have specific safety and
other information.

4.

See MSDS Specifications before servicing the
tool.  MSDS Specifications are available from
you Huck representative or on-line at
www.huck.com.  Click on Installation Systems
Division.

5.

When repairing or operating Huck installation

equipment, always wear approved eye
protection.  Where applicable, refer to ANSI
Z87.1 - 1989

6.

Disconnect primary power source before doing
maintenance on Huck equipment.

7.

If any equipment shows signs of damage, wear,
or leakage, do not connect it to the primary
power supply.

8.

Make sure proper power source is used at all
times.

9.

Never remove any safety guards or pintail
deflector.

10.

Never install a fastener in free air. Personal
injury from fastener ejecting may occur.

11.

When using an offset nose always clear spent
pintail out of nose assembly before installing the
next fastener. 

12. 

If there is a pinch point between trigger and
work piece use remote trigger.  (Remote
triggers are available for all tooling).

13.

Do not abuse tool by dropping or using it as a
hammer.  Never use hydraulic or air lines as a
handle.  Reasonable care of installation tools by
operators is an important factor in maintaining
tool efficiency, eliminating downtime, and in
preventing an accident which may cause severe
personal injury.

14.

Never place hands between nose assembly and
work piece.

15.

Tools with ejector rods should never be cycled
with out nose assembly installed.

16.

When two piece lock bolts are being used
always make sure the collar orientation is
correct.  See fastener data sheet of correct
positioning.

!

Product complies with requirements
set forth by the relevant European
directives.

Read manual prior to using
equipment.

Eye protection required while
using this equipment.

Hearing protection required while
using this equipment.

Summary of Contents for Huck POWERIG 940HS

Page 1: ...05 25 2004 Form HK943 INSTRUCTION MANUAL 940HS 940 220HS POWERIG HYDRAULIC UNIT...

Page 2: ......

Page 3: ...1989 6 Disconnect primary power source before doing maintenance on Huck equipment 7 If any equipment shows signs of damage wear or leakage do not connect it to the primary power supply 8 Make sure pr...

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Page 6: ...turn 2 200 2 400 psi 15 200 16 500 kPa Pull 4 500 4 700 psi 31 000 32 400 kPa Reservoir Capacity 2 6 gallons 9 8 liters Minimum Operating Temperature ambient 0 F 18 C Maximum Hydraulic Fluid Temperatu...

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Page 8: ...2 SNUB PLC 6 5 4 3 2 1 205 204 203 120 V 50 60 Hz SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM FOR 940HS POWERIG R 2 2 2 1 1 CW CCW L1 L3 T2 9 5 12 8 CR TRIGGER 1A SOL CR 2 5 MC MC CR MC MOT MC 2 2 2 4 3...

Page 9: ...PS2 SNUB PLC 6 5 4 3 2 1 205 204 203 220 V 50 60 Hz SINGLE PHASE ELECTRICAL SCHEMATIC DIAGRAM FOR 940 220HS POWERIG R 220V 24V 2 2 2 1 1 CW CCW L1 L3 T2 9 5 12 8 CR TRIGGER 05A SOL CR 2 5 MC MC CR MC...

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Page 20: ...O ring 1 17 502366 Locknut 1 2 2 18 505142 Bullet Plug 2 22 501214 Socket Hd Scr 10 24X3 8 Note 7 3 23 590328 Pressure Settings Tag 1 24 124468 Wiring Diagram Note 4 1 25 500076 Socket Hd Cap Scr 1 4...

Page 21: ...ng 1 17 502366 Locknut 1 2 2 18 505142 Bullet Plug 2 22 501214 Socket Hd Scr 10 24X3 8 Note 7 3 23 590328 Pressure Settings Tag 1 24 122192 Wiring Diagram Note 4 1 25 500076 Socket Hd Cap Scr 1 4 20X1...

Page 22: ...n 1 10 111189 Reservoir 1 11 111346 Motor 1 1 8 HP 115V 1 12 111347 Pump Assembly 1 14 111355 Filter Assembly 1 15 111357 Cover Plate Gasket 1 16 111364 Cover Plate 1 17 111365 Motor Base 1 18 111366...

Page 23: ...voir 1 11 112117 Motor 1 1 8 HP 220V 1 12 111347 Pump Assembly 1 14 115753 Pressure Switch Assembly 1 15 111357 Cover Plate Gasket 1 16 111364 Cover Plate 1 17 111365 Motor Base 1 18 111366 Pilot Line...

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Page 25: ...tactor 1 2 590299 Warning Sticker Disconnect Pwr 2 3 124628 Window 1 4 506365 Relay Socket 1 5 506366 Relay 1 6 506363 Circuit Breaker 1 AMP 1 7 124477 Electrical Enclosure 1 8 507293 Transformer 1 9...

Page 26: ...Diagram 122192 1 506627 Contactor 1 2 590299 Warning Sticker Disconnect Pwr 2 3 124628 Window 1 4 506365 Relay Socket 1 5 506366 Relay 1 6 506530 Circuit Breaker 05 AMP 1 7 124477 Electrical Enclosur...

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Page 33: ...309 26 111955 38 124463 38 118309 38 52 124463 52 118309 52 112176 TABLE 3 Hose and Control Cord Kits Use in servere conditions and in welding environment Length feet HUCK SPIN Tools Other Tools Huck...

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Page 37: ...and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTUR...

Page 38: ...ducts France Operations Clos D Asseville BP4 95450 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 For the Long Haul A Global Organization Alcoa Fastening Systems AFS maintains company offices...

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