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Version 2.0 

Manual #6410T0021 

 

Albany High Speed Doors 

Installation & Operation 

LEVELING THE DRUM ASSEMBLY 

MOUNTING THE DOOR ASSEMBLY  (continued…) 

11.  The photo safety cables are marked and bundled on top of the head assembly at the junction box.  Route 

the light curtain cables through the holes located at the rear bottom of the mounting brackets as shown. 

12.  Secure the cables to the sides of the columns using the clips supplied and plug them into the appropriate 

photo device mounted in the column—

note the matching cable markings

.  Ensure that all loose slack in 

the cables is removed.  Photo devices are located behind foam insulation on UltraFreeze model doors. 

13.  UltraFreeze doors will have heat tape in the side columns.  Route the power cords for the heat tape up 

through the holes located at the rear bottom of the mounting brackets to the junction box on top of the head 
assembly. 

14.  Set the yellow front columns into the side columns.  If the door was ordered with light curtains, position the 

front light curtain and mounting bracket against the outside of the side columns and secure the light curtain 
bracket and the yellow front column with two bolts.  Continue installing the remaining bolts provided for each 
column. 

15.  Connect the remaining safety cables to the photo safety devices mounted off the yellow front columns and 

hide the cables behind the wire chase covers on the front columns—

note the matching cable markings

16.  Caulk header and door jambs to seal the opening when finished. 

COUNTERWEIGHTS—OPTIONAL EQUIPMENT 

 
If the door was ordered with counterweights for the optional BacOut egress system, the following steps must be 
taken at this point in the installation process: 
 
1.  Remove the tie wraps from the counterweight straps and route the straps down to the counterweights. 
2.  Remove any twists that may be in the straps 

3.  Loop each strap between the two clamping plates as shown. 
4.  Pull and hold the straps tight and tighten the clamping bolts. 
5.  Ensure that all cables/straps are secure and free of any obstructions. 

Do not allow the straps to be twisted or slack.  Twisted or loose straps 
will result in damage to the straps. 

The door must be installed to that the roll head assembly is abso-
lutely level, with the side columns plumb and square to the header.  
If adjustments are necessary… 
 
1.  Loosen the pillow block mounting bolts 

2.  Lift the low end of the roll with a pry bar until the roll is level 

3.  Re-tighten the pillow block mounting bolts 

4.  If necessary, loosen the bolt and adjust the motor torque arm 

position to realign the motor so it is parallel with the wall.  
Tighten this bolt when done. 

Summary of Contents for RapidRoll 355

Page 1: ...oors are Ultra Tough Ultra Reliable and Ultra Affordable PN 6410T0021 Version 2 0 Rev 1 5 2011 Albany Door Systems A Company of Albany International Corp All Rights Reserved 975 A Old Norcross Road Lawrenceville Georgia 30046 800 252 2691 www albanydoors com ...

Page 2: ...chanical operation of the door without the authorization of Albany Door Systems will void this warranty Any changes made to product configuration without the express written approval from Albany Door Systems may null and void this warranty Albany Door Systems obligations under this warranty are limited to repairing or replacing the defective part including labor and Albany Door Systems shall not b...

Page 3: ...alert symbol to indicate the likeli hood and the potential severity of injury In addition a hazard symbol may be used to represent the type of hazard DANGER indicates a hazard that if not avoided will result in death or serious injury WARNING indicates a hazard that if not avoided could result in death or serious injury CAUTION indicates a hazard that if not avoided might result in mi nor or moder...

Page 4: ... as needed for the type of anchor ing chosen Materials Anchors appropriate for the type of wall the door and accessories are to be installed onto Albany Doors recommends through bolting doors whenever possible Wire as specified on the electrical schematic Electrical supplies needed to comply with all regulating body electrical codes and stan dards See applicable control manual with door SITE PREPA...

Page 5: ...ing the door to the wall Use proper hardware best suited for each particular door installation Some examples are shown below It is the respon sibility of the door owner to ensure that the wall material is strong enough to support the forces of the door and all anchoring hardware In general Albany Doors recommends through bolting wher ever possible using 1 2 inch diameter bolts threaded rods or 1 2...

Page 6: ...t door jamb to the inside of the right door jamb and place a mark on the floor on the door opening centerline 2 Reference the door s documentation and place two marks on the floor at to the left and to the right of the door opening centerline 3 Measure the distance between the two new marks The cor rect distance should be DoorWidth 1 5 3 4 2 DoorWidth 3 4 2 DoorWidth 3 4 2 DoorWidth ...

Page 7: ...ainst the door jambs 1 Hold the left side column in place against the wall Align the base with the marking placed on the floor earlier and bring the column into plumb 2 Mark the locations of the four mounting holes Pre pare the holes and anchor as needed 3 Loosely install the anchors recheck for plumb and tighten the anchors 4 Repeat steps 1 3 for the right side column 5 Lay the head assembly on i...

Page 8: ...r as needed 10 Loosely install the anchors recheck for plumb and tighten the anchors 6 Position the head assembly over the side columns with the mounting brackets in line with the side col umns and carefully lower it into place 7 Install the three 1 2 flat washers lock washers and 1 2 x1 bolts on each side of the head assembly to secure it in place continue on to step 11 on the following page INDI...

Page 9: ... for each column 15 Connect the remaining safety cables to the photo safety devices mounted off the yellow front columns and hide the cables behind the wire chase covers on the front columns note the matching cable markings 16 Caulk header and door jambs to seal the opening when finished COUNTERWEIGHTS OPTIONAL EQUIPMENT If the door was ordered with counterweights for the optional BacOut egress sy...

Page 10: ...olumns are plumb and mark or temporarily fasten the mounting brack ets to the wall 5 Disconnect the side columns from the mounting brackets by removing the 2 bolts in each bracket 6 Move the columns off the wall Prepare the holes and permanently anchor the mounting brackets as needed These brackets could also be welded to a steel jamb 7 Reattach the side columns to the mounting brackets using the ...

Page 11: ...assembly 4 Mark the roller chain where it needs to be split to the proper length 5 Securely fasten the chain hoist assembly to the wall 6 Split and reconnect the roller chain between the drum sprocket and chain hoist sprocket using the master link provided 7 With the front length of chain located farthest from the wall properly secured to the wall using the bracket provided remove the plastic secu...

Page 12: ...e 21 out from the door jamb on the drive side of the door Mark a vertical line 12 out from the door jamb on the non drive side Mark a horizontal line intersecting each vertical line 22 up from the top of the clear door opening 1 Place the brackets against the wall inside the alignment marks as shown Ensure the brackets are plumb 2 Mark the location of the mounting holes Prepare the holes and ancho...

Page 13: ...e lamp bulb is wired in place Never touch the glass surface of the lamp bulb or the red sleeve with bare fingers or handle them with a dirty or oily rag Any debris or oil on the surface of the lamp will lead to a hot spot which could cause the lamp to immediately fail If the 1 4 loops are not made the bulb can become damaged as it expands upon heating The defrost system components must be aligned ...

Page 14: ...13 Manual 6410T0021 1 5 2011 ...

Page 15: ...Version 2 0 Manual 6410T0021 14 Albany High Speed Doors Installation Operation ...

Page 16: ...15 Manual 6410T0021 1 5 2011 ...

Page 17: ...Version 2 0 Manual 6410T0021 16 Albany High Speed Doors Installation Operation ...

Page 18: ...17 Manual 6410T0021 1 5 2011 ...

Page 19: ...Version 2 0 Manual 6410T0021 18 Albany High Speed Doors Installation Operation ...

Page 20: ...hain 60 tooth 1 125 bore 001373 Shaft collar 1 125 ID x 0 5 001374 40 Chain 48 Length 001375 Key Stock 1 4 x 5 16 Zinc Plated Undersized 001376 Split bushing 1 125 ID x 1 25 OD x 3 001175 Viscous Spped governor 1 25 shaft 60K cSt 000766 Bracket motor Mounting Nord Low Profile 001178 Spring Loaded Hinge Pall ...

Page 21: ...d or sealed to the wall Are there any visible gaps between the door and the wall If No the above did the customer contact approve of door to wall seal Is there any visible damage to the door If Yes what is the damage Was Albany Customer Service notified of the damage Was the customer contact notified of the damage UltraFreeze Doors Yes No What type of defrost system is on the door Are the defrost ...

Page 22: ... No why If Yes who was the customer contact that approved Door Start up Yes No Was the door start up procedure easy to follow If No what problem s did you run into Was Albany Customer Support Dept notified of these issues Is the Reversing Edge working Are the front and rear light curtains or photo eyes working Do the bottom bar breakaway switches work Does the door s self repair feature work when ...

Page 23: ...Albany Door Systems A Company of Albany International Corp All Rights Reserved 975 A Old Norcross Road Lawrenceville Georgia 30046 800 252 2691 www albanydoors com ...

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