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Table of Contents

revised 04/19

SCHWARZE SUPER UPDRAFT

5

In This Manual

Foreword  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1 Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.14 Safety Decals Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3 Operations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.1 Start-Up Checklist for Daily Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2 Console Controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.3 Sweeping Head and Hopper Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.4 Gutter Broom Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.5 Light/Heavy Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.6 Lights and Flashers Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.7 Dust Suppression System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.8 Sweeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.9 Dumping the Hopper  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.10 Quick Reference Operating Guideline  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4 Service  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4.1 Maintenance Logs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.2 Maintenance Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5 Lubrication Schedule  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.6 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Hydraulic Tank Filters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Dust Suppression System Filter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4.7 Seals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4.8 Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.9 Drive Belt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4.10 Fan Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Fan Housing Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Fan Housing Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Fan Housing Liner Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.11 Sweeping Head  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Checking Head Flaps for Wear  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Flap Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.12 Gutter Broom  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Gutter Broom Pattern Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Gutter Broom Down-Pressure Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Summary of Contents for Schwarze SUPERVA C SUPER UPDRAFT

Page 1: ...Product Manual SUPERVAC SUPER UPDRAFT Schwarze Industries revised 04 19 Schwarze Industries Inc Quality Performance Public Safety Value Customer Support...

Page 2: ...Product Manual Schwarze Industries Inc Schwarze Industries 1055 Jordan Road Huntsville AL 35811 USA SUPERVAC SUPER UPDRAFT...

Page 3: ...ditional information is needed contact your authorized Schwarze dealer In addition to having many Authorized Dealers located throughout the country Schwarze Industries also maintains a fully stocked f...

Page 4: ...Dumping the Hopper 52 3 10 Quick Reference Operating Guideline 52 4 Service 53 4 1 Maintenance Logs 54 4 2 Maintenance Schedules 55 4 3 Cleaning 56 4 4 Hydraulic System 56 4 5 Lubrication Schedule 57...

Page 5: ...ydraulic Tank Fill Up 67 Draining the Hydraulic Tank 68 Hydraulic Fluid Change 68 Hydraulic Filters 69 Directional Valve Override 69 4 14 Dust Suppression System Maintenance 70 Water Filter Cleaning 7...

Page 6: ...revised 04 19 SCHWARZE SUPER UPDRAFT 7 Section 1 Safety 1...

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Page 37: ...Section 1 Safety 38 SCHWARZE SUPER UPDRAFT revised 04 19 This Page Intentionally Left Blank...

Page 38: ...nd will replace the safety decals on this product in the eld free of charge Some shipping and handling charges may apply Contact your Schwarze dealer to order replacement decals NOTE otherwise by the...

Page 39: ...58 23258 23258 otherwise by the Documents that do not bear The Company s official stamps are considered Uncontrolled 23258 22891 29628 27459 28879 22536 62566 29628 61570 22531 22536 22891 Illustratio...

Page 40: ...trolled 22527 29154 29410 27456 29636 29637 29410 GVW 22562 26681 29629 Driver Side otherwise by the Documents that do not bear The Company s official stamps are considered Uncontrolled 29629 22562 29...

Page 41: ...Section 1 Safety 42 SCHWARZE SUPER UPDRAFT revised 04 19 This Page Intentionally Left Blank...

Page 42: ...revised 04 19 SCHWARZE SUPER UPDRAFT 43 Section 2 Technical Data 2 In this Section Technical Drawings Sweeper Speci cations...

Page 43: ...el Housing liner Bolt in corded rubber Mounting Pillow block bearings Vacuum enhancer For heavy light material PICKUP HEAD Type Debris moving blast and suction Operating direction Forward and reverse...

Page 44: ...revised 04 19 SCHWARZE SUPER UPDRAFT 45 Section 3 Operations 3...

Page 45: ...ERATION Inspection sheet names specific items and areas deserving special attention when you inspect the sweeper It is not a complete list however so you should always complete a PRE TRIP inspection a...

Page 46: ...______________________________________________________________ Item Condition at Start of Shift SpecificComments if not O K Visually inspect for general condition Check the auxiliary engine s oil leve...

Page 47: ..._______________________ Item Condition at Start of Shift SpecificComments if not O K Inspect the rims and wheel nuts Check the tires for wear damage and pressure Inspect and check the braking system I...

Page 48: ...ms before traveling to the job site you ll save unnecessary travel time and will be able to make repairs more easily with the proper tools close by Never run the Sweeper in a closed building or withou...

Page 49: ...hould be in the heavy or just slightly open position This directs all or most of the airflow to the sweeping head producing maximum blast in the sweeping head s blast orifice When sweeping leaves or o...

Page 50: ...TARY ON To lower the sweeping head push the switch into the UP position and hold it until the sweeping head is lowered Release the switch when the sweep head is down and before the hopper raises If th...

Page 51: ...evel ground and never attempt to dump over an open pit or dock Before raising the hopper check for overhead clearance restrictions put the truck in PARK and engage the emergency brake Back the sweeper...

Page 52: ...revised 04 19 SCHWARZE SUPER UPDRAFT 53 Section 4 Service 4...

Page 53: ...checking adjusting and or replacement procedures of all major sweep systems and devices For some systems and devices such as daily examination of the water system s Y strainer maintenance should be re...

Page 54: ...engine running and fill to the correct level Sweeper Head Check for holes tears or uneven ground contact when head is down Adjust the chain length or replace Check drag arm bolts for wear If worn into...

Page 55: ...r Check for wear and replace at first sight of holes Fan Housing Liner Bolts Check heads for wear and replace as needed Fan Check for wear and replace if blades are worn through Water system Drain wat...

Page 56: ...e a significant difference in pickup ability Maintain resilience by keeping the seals well lubricated with a good grade of petroleum based jelly or grease It is not necessary to lubricate the side ins...

Page 57: ...liary engine along with its engine skid can be moved in the direction of the fan shaft to loosen or remove the belt or away from the fan shaft to tighten the belt 1 Remove the belt guard 2 Loosen do n...

Page 58: ...ve belt will become loose enough to be slipped from its pulleys Replacement 1 Inspect the pulley grooves for burrs and other irregularities that may cause abnormal belt wear Correct as required 2 Slip...

Page 59: ...1 Raise the hopper and insert the safety props into position 2 Remove the keys from the ignition and disconnect the battery cable to prevent the engine from accidentally starting 3 Remove the back pl...

Page 60: ...l hammer to drive the bushing on 8 Insert the three 3 8 bolts with lock washers through the untapped bushing holes and into the tapped holes of the fan Finger tighten the bolts Do not tighten the bolt...

Page 61: ...spray paint 2 Cut the liner material to length and use a hole punch or drill to make the holes 3 Notice that the replacement liner hole pattern is different at each end Be sure you position the liner...

Page 62: ...ct with the ground To adjust the angle of the skid loosen the three Nylock nuts that hold the skid plate to the head place the skid at the desired angle and re torque 11 2 Flap Replacement When a 1 4...

Page 63: ...1 4 washers anywhere the flap meets a nut or bolt 6 Reinstall rubber skid spacers making sure there are four on each side 7 Reinstall head making sure that all chains are at the proper length and the...

Page 64: ...ace That the left broom pattern is a 9 to 1 o clock contact Inspection 1 Move the sweeper to a flat asphalt or concrete sweeping surface and start the auxiliary engine 2 On the cab console control pan...

Page 65: ...ping head path broom pattern can be improved with some adjustment A hydraulic cylinder located along the truck frame operates the broom arm The broom follows a fixed axis Adjust the tilt of the broom...

Page 66: ...stem is important to the daily operation of the sweeper and should be treated as a maintenance priority Check the hydraulic oil daily The hydraulic oil level should be maintained at the 80 mark on the...

Page 67: ...oudy water has contaminated the system It should be changed and flushed NOTE If the hydraulic oil contains water be sure to determine the source of the water contamination before changing and flushing...

Page 68: ...e Pressure Filter 5 Fill the hydraulic tank following the procedures outlined in Hydraulic Tank Fill up 6 Start the auxiliary engine and allow the fluid to re circulate through the system 7 If needed...

Page 69: ...om the water that might cause failure of the spray tips of the dust suppression system The cap spins off for easy daily flushing of these trapped particles Generally speaking once a week the reservoir...

Page 70: ...interize whether or not you will use your sweeper during freezing temperatures In either case winterizing your Schwarze 8SGUDIW will help keep it in top operating condition extending its length of ser...

Page 71: ...Section 4 Service 72 SCHWARZE SUPER UPDRAFT revised 04 19 This Page Intentionally Left Blank...

Page 72: ...revised 04 19 SCHWARZE SUPER UPDRAFT 73 Section 5 Troubleshooting 5...

Page 73: ...e belt Tighten belt Worn Fan Replace fan Holes in hopper or fan housing Repair holes Bent sweeping head Replace sweeping head Excessive Runner Wear Improper head spring tension Adjust head spring tens...

Page 74: ...ch nozzle valve on Only One Nozzle Clogged stainer at nozzle Clean strainer and then clean or Will Come On replace nozzle strainer No water Refill water system Wiring on solenoid Check power wire and...

Page 75: ...room Flings Debris Broom disc tilt angle adjusted Adjust broom disc tilt angle Back Into Gutter too flat 5 4 Gutter Brooms Broom Flings Debris Tilt angle of broom head too great Adjust broom head Acro...

Page 76: ...irectional valve s electrical circuit Complete circuit Not Otherwise Operate is incomplete Directional valve ports blocked Seek service Bad pump or motor Service or replace pimp or motor Broom Will No...

Page 77: ...Section 4 Service 78 SCHWARZE SUPER UPDRAFT revised 04 19 This Page Intentionally Left Blank...

Page 78: ......

Page 79: ...share The result of that thinking is a growing range of machines and a global support network dedicated to helping you do more People around the world are proud to use Schwarze The People You Know Th...

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