Alamo Industrial Machete 2 Operator'S Manual Download Page 38

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SAFETY

MACHETE 2 11/08

Safety Section 1-34

SAFETY

NAME DECAL

P/N 02970887

WARNING! Never use your hand to check for oil
leaks. Always use paper or cardboard.

P/N 00756059

Operator's Manual (with repair parts) and warranty
was attached to this implement during final
inspection.

P/N 00763977

IMPORTANT - Use ALAMO Genuine Flail Parts.

P/N 03200432

Summary of Contents for Machete 2

Page 1: ...2008 Alamo Group Inc 0 00 OPERATOR S MANUAL ALAMO INDUSTRIAL 1502 E Walnut Seguin Texas 78155 830 372 3551 Email parts alamo industrial com BOOM ARM MOWER Published 11 08 Part No 02986941C...

Page 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...SMV Emblem 3 5 Tractor Ballast 3 6 GETTING ON AND OFF THE TRACTOR 3 6 Boarding the Tractor 3 7 Dismounting the Tractor 3 7 STARTING THE TRACTOR 3 8 CONNECTING ATTACHING HEADS TO THE BOOM 3 9 Connectin...

Page 4: ...4 1 LUBRICATION INFORMATION 4 2 HYDRAULIC OIL FILTERS AND COMPONENTS 4 3 BLADES 4 4 HARDWARE 4 5 PROPER TORQUE FOR FASTENERS 4 6 SERVICE OF SPINDLE HOUSING FIGURE Mnt 0006 4 7 START UP PROCEDURE 4 10...

Page 5: ...Safety Section 1 1 2008 Alamo Group Inc SAFETY SECTION...

Page 6: ...ed when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avo...

Page 7: ...ty glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment SG 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMAN...

Page 8: ...e extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised...

Page 9: ...jury or even death Stay clear of all rotating elements at all times SSP 3 Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip ove...

Page 10: ...a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 Never Leave the mower unattended while the head is in the raised positio...

Page 11: ...rivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SBM 20 Do not...

Page 12: ...king and make the final cut more uniform SFL 6 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death...

Page 13: ...rdboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowle...

Page 14: ...ur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards...

Page 15: ...o Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate...

Page 16: ...t and may result in injury SBH 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands...

Page 17: ...modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or...

Page 18: ...components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will f...

Page 19: ...on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serio...

Page 20: ...oads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak...

Page 21: ...safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety dec...

Page 22: ...T Boom Safety Decal Booklet Inside Cab DECALS ON MAIN FRAME ITEM PART NO QTY TYPE DESCRIPTION 9 00725746 1 PELIGRO Translate Safety Material Left Frame 10 02962765 1 DANGER Pinch Point Multiple On Fra...

Page 23: ...tor Operator Safety 4 02967668 1 DANGER Thrown Objects 5 02925100 1 IMPORTANT Replacement Parts 6 02967827 1 DANGER Multi Hazard 7 02967867 1 DANGER Safety Shield 8 2738332 1 REFLECT Red Reflector 9 2...

Page 24: ...3 02967668 1 DANGER Thrown Objects Safety Shields 4 02967867 1 DANGER Safety Shield 5 00725739 1 WARNING Shield and Guards 6 00758194 1 WARNING Belt Shield 7 02925100 1 IMPORTANT Replacement Parts 8...

Page 25: ...Thrown Objects 3 02965141 1 DANGER Boom Flails 4 00725739 1 WARNING Use Repair Shields Guards 5 00758194 1 WARNING Pinch Points 6 02925100 1 IMPORTANT Genuine Replacement Parts 7 000108 1 INSTRUCT Fl...

Page 26: ...Alamo Group Inc SAFETY ITEM PART NO QTY DESCRIPTION 1 TIMBER CAT 5 1 TIMBER CAT 7 1 00757139 1 Decal Alamo TK Logo 2 02971931 1 Decal Timber Cat 3 00757140 1 Decal Alamo Logo 4 02973496 2 Keep Away Am...

Page 27: ...DESCRIPTION 1 02967827 1 Danger Multi Hazard 2 00756059 1 Warning Oil Leak 3 00769736 1 Warning Use Repair Guards 4 02925100 1 Important Replacement Parts 5 00757139 1 Logo Alamo TK Product 6 0297088...

Page 28: ...00756004 1 DANGER Guard Missing 8 02965262 1 DANGER Leak Hose Burst 9 02967827 1 DANGER Multi hazard Rotary 10 00757139 1 LOGO Alamo By Terrain King 11 02974998 1 LOGO Buzzbar 12 D138 1 DECAL Blade Ro...

Page 29: ...08 Alamo Group Inc SAFETY ITEM PART NO QTY DESCRIPTION Boom Assy 1 02986864 2 LOGO Machete 2 Boom Length 18 02984939 2 LOGO Machete 2 Boom Length 22 02984940 2 LOGO Machete 2 Boom Length 25 2 02962764...

Page 30: ...dily injury or even death to Operator and Others in area P N 02967827 Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or e...

Page 31: ...engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraul...

Page 32: ...low worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 ADVERTENCIA Tanque Sobrepresion Slowly open...

Page 33: ...is canister If the manual is missing order one from your dealer P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV Provided by Trac...

Page 34: ...in shields and deflectors in good condition Failure to do so may lead to injury or even death P N 00769736 DANGER Keep Away Thrown Objects Inspect the area before mowing and remove foreign material th...

Page 35: ...FETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area P N 02967867 Name LOGO Alamo Industri...

Page 36: ...ily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with head off ground P N 02965141 DANGER Keep Away Thrown Objects Inspect area before mowing Do not let...

Page 37: ...ng parts being hit by objects thrown with great force by blades or by blade contact P N 00725739 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Bel...

Page 38: ...AL P N 02970887 WARNING Never use your hand to check for oil leaks Always use paper or cardboard P N 00756059 Operator s Manual with repair parts and warranty was attached to this implement during fin...

Page 39: ...SAFETY MACHETE 2 11 08 Safety Section 1 35 2008 Alamo Group Inc SAFETY NAME DECAL P N 02970885 NAME DECAL P N 02970896 NAME DECAL P N 02970886 NAME LOGO P N 02971931...

Page 40: ...Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts P N 02973496 NAME DECAL P N 02970888 WARNING Debris from rotor can ca...

Page 41: ...Rotation Clockwise P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine P N 02975158 DANGER Keep away rotating blades P N 02975170 WARNING Disconnect the hydra...

Page 42: ...008 Alamo Group Inc SAFETY INSTRUCT Do not locate hitch post in this area P N 02975516 INSTRUCT Pitch Adjust P N 02975514 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Ke...

Page 43: ...MACHETE 2 11 08 Safety Section 1 39 2008 Alamo Group Inc SAFETY NAME LOGO MACHETE 2 18 P N 02986864 LOGO NAME 22 MACHETE 2 ALAMO INDUSTRIAL P N 02984939 LOGO NAME 25 MACHETE 2 ALAMO INDUSTRIAL P N 02...

Page 44: ...operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s...

Page 45: ...Introduction Section 2 1 2008 Alamo Group Inc INTRODUCTION SECTION...

Page 46: ...er and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followe...

Page 47: ...Head Rotary unit 60 50 wide cut up to 5 vegetation front safety gate The Flail Axe Head Fail unit 48 wide cut up to 5 vegetation The Buzzbar Flail unit 48 63 and 90 cutting width up to 6 diamete Grass...

Page 48: ...t 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored o...

Page 49: ...Operation Section 3 1 2008 Alamo Group Inc OPERATION SECTION...

Page 50: ...use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE...

Page 51: ...l Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear P...

Page 52: ...rom falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor mode...

Page 53: ...assersby are with in 100 yards SBM 9 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slo...

Page 54: ...s not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting the tractor refer to Alamo Industri...

Page 55: ...G 10 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 2 Dismounting the Tractor Before dismounting the t...

Page 56: ...al Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neu...

Page 57: ...ccording to the colors specified on decal Then attach the door cylinder hoses from the boom to the Machete Heads Door Cylinder according to the colors specified on decal 2 When connecting the mower he...

Page 58: ...ty devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacem...

Page 59: ...tion Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS...

Page 60: ...frame weldment Inspect condition of King Post frame Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly...

Page 61: ...hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition...

Page 62: ...r the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove t...

Page 63: ...deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along ho...

Page 64: ...position and are properly torqued Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks U...

Page 65: ...oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 BUZZBAR HEAD INSPECTION Inspect the saw blades and spindle bolts for looseness and excessive wear Make sur...

Page 66: ...e worn broken and missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with p...

Page 67: ...ecals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic...

Page 68: ...SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition Ther...

Page 69: ...e has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12...

Page 70: ...H BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the blade bolt crown is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn...

Page 71: ...you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following pages Read each ex...

Page 72: ...or any other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary sw...

Page 73: ...rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically r...

Page 74: ...e Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033_A Make certain that you do not lift the head in such a fashion that...

Page 75: ...EFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034_A Make certain that you do not lift...

Page 76: ...tilt up Pressing the right button will cause the head to tilt down When the the Joystick s Thumb lever is released the thumb lever will return to the center position and lock the head in the current...

Page 77: ...RATION 7 6 Door The two upper thumb buttons on the panel at the top of the joystick actuates the door cylinders Pushing the left button opens the door Pushing the right button closes the door When the...

Page 78: ...the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a c...

Page 79: ...ough the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turnin...

Page 80: ...es no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the...

Page 81: ...with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tr...

Page 82: ...cked to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of t...

Page 83: ...he road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when o...

Page 84: ...perating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to p...

Page 85: ...2 Rotary Cutter The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge...

Page 86: ...can injure or even cause death OPS B 0040 FML 100 Shredder The FML 100 Severe Duty Shredder is designed for cutting material up to 6 in diameter and then shredding the cut debris into 3 4 diameter chi...

Page 87: ...uzzBar Tree Limb Cutter The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut...

Page 88: ...eper Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 The rotating parts of this machine have been designed and tested for rugged us...

Page 89: ...p Keep the engine speed at normal operating speed of 540 RPM and push the Motor Switch IN to the Stop position The mower head will come to a complete stop with in 15 seconds Park the tractor on a leve...

Page 90: ...r fall crushing themselves or others SG 25 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key...

Page 91: ...OFF position Placing Boom Articulating Arm on Boom Arm Rest Extend the dipper section approximately half way out Bring the Lift to its full height and carefully swing the boom back until it is just po...

Page 92: ...hat roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember th...

Page 93: ...sers Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transport...

Page 94: ...all local traffic regulations SG 6 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 11 2 Hauling the Trac...

Page 95: ...so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme ca...

Page 96: ...MOTOR NOT WORKING Check lines for kinks or pinched place If the motor is bogging down under load recheck the relief valve setting on the cutter valve 2500 P S I HYDRAULIC VALVE Failures in the hydraul...

Page 97: ...Maintenance Section 4 1 2008 Alamo Group Inc MAINTENANCE SECTION...

Page 98: ...r tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation BOOM ARM Your Machete Boom uses Teflon bushings that need no...

Page 99: ...Fill the spindle through the top hole until it comes out of the side check hole Replace the filler breather and check plug HYDRAULIC OIL FILTERS AND COMPONENTS Filters and Oil Change the Pressure Fil...

Page 100: ...on the gauge See Figure MntP 0017 BLADES Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of bala...

Page 101: ...400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent injuries to hands and feet due to ina...

Page 102: ...the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply...

Page 103: ...Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either...

Page 104: ...and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal...

Page 105: ...mbly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing...

Page 106: ...he unit before the mower is started 4 Start the tractor and idle at a slow engine speed until oil is being pumped 5 Engage the Cutter Control Valve at low engine rpm and run the mower slowly for a sho...

Page 107: ...relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustme...

Page 108: ...of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them...

Page 109: ...ut Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave shaft and bearings Once the belts begin to tighten small adj...

Page 110: ...is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection If belts begin to sl...

Page 111: ...to obtain a 16 lb Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt D...

Page 112: ...the belts Check the tension by applying a force of 6 17 7 72 lbs at right angles to the belt in the centre of the two pulleys If the deflection is great than 1 4 then release the motor mounting plate...

Page 113: ...he countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach motor mount angle brackets Item 3 to the channel frame leave bolts loose Insert moto...

Page 114: ...ckwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easie...

Page 115: ...neven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resultin...

Page 116: ...good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The actual speed at wh...

Page 117: ...bearing adjusting nut and lockwasher if equipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 Screw the original blade bar bolts into the flange of the spin...

Page 118: ...s in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle 3 Lubricate lower beari...

Page 119: ...nut with a blunt round nosed punch Do not tear the nut 13 Install the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EP 2 grease stopping when...

Page 120: ...labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportatio...

Page 121: ...e to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and ho...

Page 122: ...MACHETE 2 BOOM SOM 11 08 P N 02986941C Printed U S A...

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