Aksa ALP 10-5 Installation & Operation Manual Download Page 1

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INSTALLATION RECOMMENDATIONS

OPERATION MANUAL

OF DIESEL GENERATING SETS

www.aksa.com.tr

Lister Petter & Perkins

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Summary of Contents for ALP 10-5

Page 1: ...INSTALLATION RECOMMENDATIONS OPERATION MANUAL OF DIESEL GENERATING SETS www aksa com tr Lister Petter Perkins All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...developed to make you familiar with the generator system This manual gives general information about mounting operation and maintenance of the generating set Tables and diagrams are also available out...

Page 3: ...0 Lubrication Oil 4 10 1 Oil Performance Properties 4 10 2 Recommended Oil Properties for Perkins Diesel Engines 4 10 3 Lubrication Oil Recommendations by Lister Petter 4 11 Batteries 4 11 1 Maintenan...

Page 4: ...0 1 Control Panels 10 2 Manual Control System ME40 10 2 1 DSE 701 Module Features 10 2 2 DSE 701 Module Emergency Led s 10 3 Automatic Control System P 300 Panel Specifications 10 3 1 DSE 720 Module F...

Page 5: ...ents in order to keep the generating set in good working condition Necessary adjustments and repairs should be made only by authorized and qualified persons Each generating set has a model and a seria...

Page 6: ...connect the battery negative lead so that it cannot be started until the condition is corrected Disconnect the battery negative lead prior to attempting any repairs or cleaning inside the enclosure In...

Page 7: ...y Do not induce vomiting if fuel is swallowed For skin contact wash with soap and water Do not wear clothing that has been contaminated by fuel or lube oil Wear an acid resistant apron and face shield...

Page 8: ...s soon as connection or disconnection of the load cables is complete Do not operate the generating set without the cover securely in place Connect the generating set only to loads and or electrical sy...

Page 9: ...er If condition improves confirm pulse and continue with breaths Check for pulse after every 10 breaths When breathing restarts place the victim into the recovery position described below Turn the vic...

Page 10: ...s electrical system one battery is given For 24 volt system two lead acid batteries are given Other types of batteries may be fitted if they were specified The engine cooling system is either air cool...

Page 11: ...2 Aksa generating set rating label Diesel engine Air filter Battery Description Description Battery charging alternator Radiator Alternator Terminal box Baseframe Fuel tank inside the baseframe Vibrat...

Page 12: ...borne contaminants such as abrasive or conductive dust lint smoke oil mist vapors engine exhaust fumes or other contaminants Floor of generating set room must be smooth and strong Protection from impa...

Page 13: ...rage and accessories If the floor may be wet from time to time such as in a boiler room the pad should be raised above the floor This will provide a dry footing for the generating set and for those wh...

Page 14: ...noise A suitable exhaust silencer must be incorporated into the exhaust piping to reduce the noise level from the engine See Figure 4 4 4 5 4 8 EXHAUST Ensure hot exhaust silencers and piping are cle...

Page 15: ...ld be used See Figure 4 5 Exhaust system components located within the generator room should be insulated to reduce heat radiation and noise levels Pipes and the silencer whether located inside and ou...

Page 16: ...ook figure 4 5 genset room gen sets dimensions room dimensions air inlet and outlet openings dimensions and exhaust pipe dimensions Please contact us for gen sets which have remote radiator system ALP...

Page 17: ...building where it will be convenient for refilling cleaning and for inspection It should not however be exposed to freezing weather because fuel flow will be restricted as viscosity increases The tan...

Page 18: ...e Bulk storage tank Sludge drain Bund tank Outlet valve Supply line to day tank Electric fuel transfer pump 11 12 13 14 15 16 17 18 19 20 Figure 4 6 Typical fuel installation using a base tank fed fro...

Page 19: ...full for healthy working of the engine In the simplest tank settlement the fuel level should not be above the injectors and should not be lower than the fuel pump for more than 1 8 m see Figure 4 7 Fi...

Page 20: ...Engines Recommends API CG4 Table 4 4 Coolant and oil capacities and lubricating oil specifications 50 Hz Gen sets 5 5 6 5 5 5 7 5 6 5 7 5 50 50 1 9 2 8 3 9 3 8 5 9 7 8 97 108 LPW 2 LPW 3 LPW 2 LPW 4 L...

Page 21: ...es from long cale that could impact on the engine starting capability of the batteries 4 11 BATTERIES 1 2 3 4 5 6 7 The American Petroleum Institute API the American Society for Testing and Materials...

Page 22: ...nnections with vaseline Tighten the terminals but not tighten it hardly Control the electrolyte level periodically It must be 10 mm above the plates Control the abrasion in the charge alternator belt...

Page 23: ...t will provide its kilowatt rating and operate satisfactorily from 0 8 lagging to unity power factor 1 0 Particular attention must be given to installations with power factor correction equipment such...

Page 24: ...VV 25 C mm2 Lister Petter Perkins 12 17 21 23 31 43 720 792 Full Load Current U 400 Vac Cosj 0 8 GENERATING SETS ALP 10 6 ALP 15 6 ALP 21 6 AP 565 6 AP 616 6 Model Full Load Current U 400 Vac Cosj 0 8...

Page 25: ...vents and fan silencers as well as 4 13 ACOUSTIC SILENCING sound absorbing wall coverings that can be used to reduce the noise levels of generating sets Jacket water heater is used in order to startu...

Page 26: ...ceive a refreshing charge every 8 weeks up to a fully charged condition A good maintenance program is the key to long generating set life The recommended maintenance program is provided on the Periodi...

Page 27: ...r and the set will run on load untill Auto mode is selected or Stop is pressed Selecting Stop de energises the fuel solenoid bringing the generator to a stop 7 3 STARTING WITH P300 AUTOMATIC CONTROL P...

Page 28: ...nitiate a start sequence in MANUAL press the pushbutton When the controller is in the manual button pressing the START 1 button will initiate the start sequence NOTE There is no Start Delay in this mo...

Page 29: ...ing the generator to a stop 7 5 2 Automatic Mode of Operation NOTE If a digital input configured to panel lock is active the LCD will display the icon When in panel lock changing modules will not be p...

Page 30: ...affected by panel lock To initiate a start sequence in TEST press the pushbutton When the controller is in the test mode indicated by an LED indicator beside the button pressing the START 1 button wil...

Page 31: ...DSE 701 MODULE EMERGENCY LED s High engine temperature shutdown Low oil pressure shutdown Over speed shutdown Charge failure warning 10 2 1 DSE 701 MODULE FEATURES Engine supervision and protection K...

Page 32: ...ency Emergency stop Low oil pressure Led indications Mains available Generator available Mains on load Generator on load Figure 10 3 DSE 720 AMF Control Module Under over generator volts Pre Alarm and...

Page 33: ...tor frequency Pre Alarm and Shutdown Over current Shutdown Low oil pressure Pre Alarm and Shutdown High engine temperature Pre Alarm and Shutdown Under over speed Shutdown Low coolant level Shutdown F...

Page 34: ...that indicates the total number of hours of generating set operation to aid in maintenance 10 6 5 Hours Run Meter A temperature gauge connected to a sensor in the engine to monitor engine coolant temp...

Page 35: ...mer in progress Configuration mode active Panel locked by configurable input L1 L1 N L1 L2 BAR V A kW L3 L1 N L3 L1 PSI Hz RPM Cosj Display Description Display Description Display Description Display...

Page 36: ...ld not exceed the nominal current Figure 11 Typical emergency power system installation Current from one phase should not exceed the nominal current Two different power cables which will be used betwe...

Page 37: ...function Start Delay Active LED Indicates that the 530 internal start delay timer is running Once expired the start signal will be given to the generator controller Mains Return Timer Active LED Indic...

Page 38: ...ngs High voltage at no load Voltage potentiometer out of setting Failed regulator Reset voltage Substitude regulator Failed regulator Rotating bridge failure Substitude regulator Check diodes disconne...

Page 39: ...ype or grade of fuel used Restriction in exhaust pipe Engine temperature is too low Incorrect valva tip clearances Engine over load Blue or white exhaust smoke Wrong grade of lubrication Fault in cold...

Page 40: ...NG SETS NEVER START OR STOP THE DIESEL ENGINE WHEN THE GENERATING SET IS UNDER LOAD ENGINE SHOULD BE STARTED AND STOPPED AFTER LOAD IS DISCONNECTED AND THE GENERATING SET IS AT IDLE CONDITION OTHERWIS...

Page 41: ...All manuals and user guides at all guides com a l l g u i d e s c o m...

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Page 45: ...All manuals and user guides at all guides com...

Page 46: ...All manuals and user guides at all guides com a l l g u i d e s c o m...

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Page 50: ...19 577 e mail sales aksa uk com CHINA Aksa Chine Suzhou Zhongxin City 128 Donghuan Road Room 706 Suzhou China 215021 P R China Tel 86 512 6725 1137 Fax 86 512 6725 1317 IRAN Aksa Iran Apt 22 the 5th F...

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