AIRWELL GROUP PTY LTD | 30 Harris Rd, Malaga WA 6090 | P: +61 8 9209 2666 | www.airwellgroup.com.au
Evaporative pump ES002
INSTALLATION & OPERATIONS MANUAL
Page 1: ...AIRWELL GROUP PTY LTD 30 Harris Rd Malaga WA 6090 P 61 8 9209 2666 www airwellgroup com au Evaporative pump ES002 INSTALLATION OPERATIONS MANUAL...
Page 2: ...anual Carefully read this manual before commissioning or servicing the product Notes This documentation is part of the product Retain the documentation during the entire service life of the product Pa...
Page 3: ...7 1 Purging the pump Method A 17 7 1 Purging the pump Method B 17 7 2 Depressurising the system 18 7 3 Removal of pump for service 18 7 4 Cleaning the probes 19 8 DRAWINGS 21 9 TORQUE SETTINGS 24 10 W...
Page 4: ...ter rises to the height of the short probe at the top of the vessel now both probes are wet and is broken when the water level falls below the lower probe at the bottom of the pump when both probes ar...
Page 5: ...oved Issue Date 08 06 2021 Page 4 of 26 Airwell Group Pty Ltd Evaporative pump ES0023 2 TOOLS REQUIRED FOR THIS JOB Spanners collection or Adjustable spanners or Socket wrench collection A pair of 1 p...
Page 6: ...instructions Specify clearly the responsibilities for the installation operation troubleshooting maintenance and cleaning of this equipment Ensure all personnel is trained and informed about the dang...
Page 7: ...11100 Joiner 16 x 16 2 x 97724300 Poly end connector 32 x 1 BSP M 1 x 7020021 Poly end connector 20 x 1 2 BSP M 1 x 7020022 Poly end connector 20 x 3 4 BSP M 4 x 97764300 Poly elbow 32 x 1 BSP F 2 x 9...
Page 8: ...p V3 standard weld assy 1 x FA0146 Airline support bracket 8 x A035S Screen assy Dam pump SS 1 x A069SV Probe holder assembly 8 x U044 Urethane solid ball 44 red 6 x M118 Poly float unit 4 x M609 Floa...
Page 9: ...roved Issue Date 08 06 2021 Page 8 of 26 Airwell Group Pty Ltd Evaporative pump ES0023 24 x H649 Screw hex M12 x 1 75 x 40 DIN933 A4 80 60 x H688 Washer M12 DIN125A A4 24 x H688B Washer M12 DIN9021 A4...
Page 10: ...laying the airline to blow out any grit and dust prior to connecting it to the controller For long airlines this may take about 7 mins km An air filter is included in the controller for additional pro...
Page 11: ...s indicated Place the 4 float bracket extensions M609 in place by using M12 x 30 screws H648 M12 washers H688 and M12 nyloc nuts H697 provided Place the 4 float brackets M116A in place by using the M1...
Page 12: ...Assemble 4 discharge branches consisting of AL3216L pipes and 97764300 poly elbows as indicated Insert a post AL38PROPOL at each poly float hole at the 4 corners of the assembly Bolt these posts insid...
Page 13: ...t each one on the existing poly elbow During tightening ensure threads have sealed correctly Bolt the evaporating sprinklers on top of the reducing socket Notes Evaporating sprinkler thread 3 4 BSP ma...
Page 14: ...teel nut are clean and in good condition Do not use any sealer on these plugs although generous amounts of penetrating oil water dispersant are recommended to lubricate O rings Note If water has enter...
Page 15: ...ssel under pressure Airline must be equipped with a high pressure discharge valve limited to 145PSI 1000KPA 10bar Over pressurized airline or vessel may explode causing serious injury or even death Ma...
Page 16: ...rosion is caused by a piece of substandard or wrong grade material was included in a pump unit If more than one section of material in a pump has corroded it is safe to assume that it is a general cor...
Page 17: ...rs Before releasing a fitting make sure it is not under pressure Safety glasses should be worn at all times Use hearing protection whenever allowing compressed air to escape High pressure water Never...
Page 18: ...the riser Unplug the cable kit from the controller The pump will go to exhaust mode Insert the test plug to the controller The pump will go to pressure mode Wait until all the water is blown out of th...
Page 19: ...he system Isolate the air supply by turning the air inlet tap to the OFF position Unplug the pump control cable or the test plug The pump will go to exhaust mode and the system gets depressurised 7 3...
Page 20: ...be ensuring that the O ring is in good condition and threads are clean Do not use any kind of sealer on O rings A small amount of anti seize is advisable as a lubricant Refit the watertight probe plug...
Page 21: ...ions for all applications www airwellgroup com au MAN_5501 Revision 7 0 Status Approved Issue Date 08 06 2021 Page 20 of 26 Airwell Group Pty Ltd Evaporative pump ES0023 This page has been left intent...
Page 22: ...pumping solutions for all applications www airwellgroup com au MAN_5501 Revision 7 0 Status Approved Issue Date 08 06 2021 Page 21 of 26 Airwell Group Pty Ltd Evaporative pump ES0023 8 DRAWINGS...
Page 23: ...pumping solutions for all applications www airwellgroup com au MAN_5501 Revision 7 0 Status Approved Issue Date 08 06 2021 Page 22 of 26 Airwell Group Pty Ltd Evaporative pump ES0023...
Page 24: ...pumping solutions for all applications www airwellgroup com au MAN_5501 Revision 7 0 Status Approved Issue Date 08 06 2021 Page 23 of 26 Airwell Group Pty Ltd Evaporative pump ES0023...
Page 25: ...146 M14 x 2 51 9 104 139 195 234 M16 x 2 79 9 160 213 299 359 M18 x 2 5 110 220 293 413 495 M20 x 2 5 156 312 416 585 702 M22 x 2 5 211 422 563 792 950 M24 x 3 270 539 719 1010 1213 M27 x 3 398 795 1...
Page 26: ...however Airwell does not provide warranty on any third party goods supplied If required Airwell will assist our clients with warranty claims on third party goods with the original equipment manufactur...
Page 27: ...the Installation and Operations Manual provided with the unit and the warranty disclosure contained within the Installation and Operations Manual Pump serial number Controller serial number Company n...
