Airstream Classic 2020 Page 69 Owner'S Manual Download

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2020 Classic

8-1

MAINTENANCE

Section 8

MAINTENANCE � � � � � � � � � � � � � � 8-1

MAINTENANCE SCHEDULE � � � � � � � 8-2
SUGGESTED MAINTENANCE AND

REPLACEMENT PARTS � � � � � � � 8-3

Exterior Care � � � � � � � � � � � � � 8-4

TIRES � � � � � � � � � � � � � � � � 8-5

Tire Changing � � � � � � � � � � � � 8-5
Jack Location � � � � � � � � � � � � � 8-5

Tire Load and Inflation Information

� � � � 8-6

Proper Tire Inflation

� � � � � � � � 8-6

Under Inflated Tires

� � � � � � � � 8-6

How Overloading Affects Your Tires

� � 8-6

Tire Care � � � � � � � � � � � � � � 8-6

Tire Care Tips

� � � � � � � � � � � � 8-6

Tire Inspection and Storage

� � � � � � � 8-7

Tire and Wheel Replacement

� � � � � � 8-7

Updating TPMS Monitor and CZone© � � � 8-8

Updating TPMS Monitor � � � � � � 8-8
Updating CZone � � � � � � � � � 8-8

Lug Nut Torquing

� � � � � � � � � � � 8-8

Spare Tire Carrier � � � � � � � � � � � 8-9
Tire Rotation � � � � � � � � � � � � � 8-9

Axles and Bearings

� � � � � � � � � � 8-9

Rubber Torsion Axle Alignment

Specifications

� � � � � � � � 8-9

Nev-R-Lube Drums/Bearings

� � � � 8-9

Nev-R-Lube Bearing Inspection

� � � 8-9

Brakes

� � � � � � � � � � � � � � � 8-9

POWER JACK � � � � � � � � � � � � � 8-9

Replacing Power Head � � � � � � � � � 8-9
Power Jack Maintenance � � � � � � � �8-10

Breakaway Switch

� � � � � � � � � � �8-10

BATTERY (LEAD ACID)

� � � � � � � � �8-10

Battery Amp Draw and Testing

� � � � � �8-10

Battery Cleaning

� � � � � � � � � � �8-11

Battery Storage

� � � � � � � � � � � �8-11

WATER PUMP � � � � � � � � � � � � �8-11

Water Pump Access Locations

� � � � � �8-11

Strainer Cleaning � � � � � � � � � � �8-11

FRESH WATER TANKS AND DRAINING � � �8-11

Drain Valves

� � � � � � � � � � � � �8-11

Fresh Water Tank Draining

� � � � � � �8-12

Water Heater Draining � � � � � � � � �8-12
Sanitizing � � � � � � � � � � � � � �8-12

BLACK AND GRAY WATER

TANK DRAINING � � � � � � � � � �8-12

Black Water Tank Dumping

� � � � � � �8-13

Black Water Tank Flush

� � � � � � � � �8-13

Drain Systems Cleaning

� � � � � � � �8-13

WINTERIZING AND STORAGE � � � � � �8-13

Maintaining The Heating System

� � � � �8-15

MAIN DOOR CARE � � � � � � � � � � �8-15

Lubrication

� � � � � � � � � � � � � �8-15

Adjustment

� � � � � � � � � � � � � �8-15

WINDOWS � � � � � � � � � � � � � �8-15

Sticking Windows

� � � � � � � � � � �8-15

ELECTRICAL DIAGRAMS � � � � � � � �8-16

12-Volt Main Schematic

� � � � � � � � �8-16

120-Volt/50-Amp Diagrams

� � � � � � �8-18

Multiplex

� � � � � � � � � � � � � � �8-21

FRESH WATER LAYOUTS

� � � � � � � �8-27

FAQS AND ANSWERS � � � � � � � � � �8-29

Summary of Contents for Classic 2020

Page 1: ...2020 Classic Owner s Manual ...

Page 2: ...c All other trademarks contained in these materials are the property of their respective owners Use of third party trademarks herein does not imply sponsorship or endorsement of or affiliation with their respective products and services The unauthorized use of any trademark displayed in this manual on any Airstream vehicle or in connection with the Smart RV or Connected RV services is strictly pro...

Page 3: ... 3 Plumbing 5 6 Electrical 5 8 Entertainment Systems 5 14 Smart RV Control Technology 5 15 Appliances 5 17 EXTERIOR 6 1 Cleaning 6 2 General Information and Operation 6 3 TOWING 7 1 Tow Vehicle 7 2 Brakes 7 2 Towing Tips and Information 7 5 MAINTENANCE 8 1 Maintenance Schedule 8 2 Suggested Maintenance and Replacement Parts 8 3 Tires 8 5 Power Jack 8 9 Battery Lead Acid 8 10 Water Pump 8 11 Fresh ...

Page 4: ...2020 Classic NOTES ...

Page 5: ...cluded with this manual to be more detailed All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication approval If and when new materials and production techniques are developed that can improve the quality of its product or material substitutions are necessary due to availability Airstream reserves the...

Page 6: ...2020 Classic 1 2 Introduction NOTES ...

Page 7: ...2 Chemical Sensitivity 2 2 Formaldehyde 2 3 Ventilation 2 3 Do Not Smoke 2 3 Medical Advice 2 3 ALARMS AND DETECTORS 2 3 Smoke Alarm 2 3 Carbon Monoxide Detector 2 4 This Carbon Monoxide Detector Is Not 2 4 Important Safety Precautions 2 4 What Is Carbon Monoxide 2 4 Conditions that can result in potentially dangerous CO situations 2 5 Symptoms of Carbon Monoxide Poisoning 2 5 Liquid Propane Gas L...

Page 8: ...or tire care and safety information Also be sure to read the Tire Safety Manual Addendum included with your owner s packet Appliances and Equipment The appliances stove refrigerator etc and equipment hot water heater furnace etc typically operate on liquefied petroleum gas LP gas is flammable and is contained under high pressure Improper use may result in a fire and or explosion Make sure to follo...

Page 9: ...ect to proper ventilation of your trailer please do not hesitate to contact your dealer or Airstream Ventilation To reduce or lessen exposure to chemicals from off gassing it is of utmost importance that you ventilate your recreational vehicle Ventilation should occur frequently after purchase and at times when the temperatures and humidity are elevated Remember off gassing is accelerated by heat ...

Page 10: ...t open or tamper with the alarm as this could cause malfunction The detector will not protect against the risk of Carbon Monoxide poisoning when the batteries are dead or missing The alarm will only indicate the presence of CO gas at the sensor Important Safety Precautions Carbon Monoxide is produced by the incomplete combustion of fuels such as wood charcoal coal heating oil paraffin gasoline nat...

Page 11: ...nits used in RVs after the vehicle has been in storage before each trip and once a week while in use Failure to test units used in RVs as described may remove your protection Liquid Propane Gas LPG Detector This detector has a seven year life see end of life notification in LPG detector manual Please read the entire detector manual before operating the unit The LPG detector is located in the galle...

Page 12: ... technician has corrected the problem and certified the system as safe WARNING When using the long term storage manual shutoff wheel impurities may build up on the sensor of the LP Detector A small heater on the sensor of the device burns away impurities in the air during periods of normal use During long storage periods when power is disconnected impurities can build up on the sensor When power i...

Page 13: ...nt 3 5 Abuse 3 5 Chemical Gassing 3 5 Exposure 3 5 Overload 3 5 SERVICE 3 5 Reporting Safety Defects 3 6 AIRSTREAM CONNECTED AND SMART RV CONTROL PRIVACY NOTICE 3 6 CAMPING 3 7 Suggested Pre Travel Check List 3 7 Interior 3 7 Exterior 3 7 Trailer Equipment and Accessories 3 8 Motoring Essentials 3 8 Overnight Stop 3 8 Extended Stay 3 9 Leveling 3 9 Stabilizing Jacks 3 9 Effects Of Prolonged Occupa...

Page 14: ... sole and exclusive obligation is to repair any covered defects discovered within the warranty coverage period if 1 within 10 days of your discovery of a defect you notify Airstream OR an authorized dealership of the defect AND 2 you deliver your travel trailer to Airstream OR an authorized dealership at your cost and expense Limited Warranty Policy This Limited Warranty Covers i The first retail ...

Page 15: ...If the primary repair remedy fails to successfully cure any defect after a reasonable number of repair attempts your sole and exclusive remedy shall be to have Airstream pay an independent service shop of your choice to perform repairs to the defect OR if the defect is incurable have Airstream pay diminution in value damages The repair remedy and the back up remedy must both be exhausted and these...

Page 16: ...Promptly return the travel trailer to an authorized Airstream dealer or Airstream for repairs If you believe a defect covered by this Limited Warranty still exists after an attempted repair by an authorized Airstream dealer you must contact Airstream at the following address specifying 1 The complete serial number of the travel trailer 2 The date of original purchase and the date of original deliv...

Page 17: ... are necessary to maintain the exterior caulking and sealer of your unit It is the responsibility of the owner to use reasonable prudent care to prevent foreseeable secondary damage from rain plumbing leaks and the natural accumulation of moisture in your unit such as a delaminated floor stained upholstery carpeting or drapes mold formation and growth furniture damage etc Mold is a natural growth ...

Page 18: ...HTSA in addition to notifying Airstream Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Airstream Inc To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 8...

Page 19: ...nd location information may be automatically transmitted to and collected by Airstream via an embedded basic cellular connection and or a personal hotspot whenever your Connected Airstream has power This functionality is on by default and might use a small amount of data from the associated plan The transmission and collection of this data may occur whether or not you enable use or cancel the Conn...

Page 20: ...our attention from the road and or may operate features of the RV which are intended for use only when in a stationary position Overnight Stop Airstream owners have parked virtually in every place imaginable from filling stations to farmlands In time you ll develop a knack for spying wonderful little roadside locations by turning off the main highway and exploring There are many modern parks inclu...

Page 21: ...ack and adjusting the jack up or down until the trailer is level Use stabilizing jacks at all four corners as shown in the diagram to eliminate the natural spring action of the axles 1 2 1 Side to Side 2 Front to Rear Stabilizing Jacks 1 1 2 1 Stabilizing Jack Location 2 Lifting Jack Location WARNING Stabilizing jacks should only be used to stabilize the trailer Do not use jacks to lift the traile...

Page 22: ...s indoor or outdoors must be between 40 and 100 F and must also have a source of moisture such as humidity standing water damp materials etc Indoors the most rapid growth occurs with warm and humid conditions Inhibiting Mold Growth By controlling relative humidity the growth of mold and mildew can be inhibited In warm climates use of the air conditioner will reduce the relative humidity Vents are ...

Page 23: ...n 3 Shower Drain Winter Traveling Traveling in sub freezing temperatures will require certain precautions to protect the plumbing system and your personal belongings from being damaged by freezing Whenever possible the heat should be kept set to a constant temperature It is easier for the furnace to keep a constant room temperature than allow the trailer temperature to drop to 50 F and then attemp...

Page 24: ...veling with you can operate the main door and emergency exit window rapidly without light Contemplate other means of escape in case the designated exits are blocked The escape windows s are identified by their red release handles Lift up on both latches to release the escape window Push on the glass and it will swing clear WARNING The window operation should be checked before each trip and the lat...

Page 25: ...ONS Section 4 FLOOR PLANS AND SPECIFICATIONS 4 1 FLOOR PLANS 4 2 30 Classic 4 2 33FB Classic 4 2 SPECIFICATIONS 4 2 Specification Chart 4 2 Specification Tags 4 3 Measuring Hitch Ball Height 4 3 Tire Size with Maximum Inflation Pressure Cold 4 3 ...

Page 26: ...ight 19 5 19 5 Hitch Weight with LP Batteries 886 1 175 GVWR lb 10 000 10 000 UBW lb 7 788 8 261 NCC lb 2 212 1 739 Fresh Water Gal 54 54 Gray Water Gal 37 37 Black Water Gal 39 39 Aluminum Wheel Torque Max ft lb 110 110 Steel Wheel Torque Max ft lb 100 100 Specifications Specification Chart NOTE All weights listed in the Specification Chart are checked and updated throughout the model year Your p...

Page 27: ...with its options Located on the front roadside of your trailer are the Tire and Loading and Vehicle Manufacturing tags The Tire and Loading information tag lists the Size and Cold Inflation Pressure of the tires on your vehicle the weight of your trailer as manufactured and the GVWR The Vehicle Manufacturing tag lists the Size of tires and wheel rims Maximum Cold Inflation pressures the Vehicle Id...

Page 28: ...2020 Classic 4 4 NOTES Floor Plans And Specifications ...

Page 29: ...nes and Tanks 5 6 Drain and Waste System 5 6 Toilet 5 7 Deodorizers 5 7 Faucets 5 7 Galley Faucet 5 7 Lavatory Faucets 5 7 Shower Head and Slide Bar 5 7 Shower Handle 5 7 ELECTRICAL 5 8 Battery 12 Volt System Information 5 8 Multiplex System 5 8 Menu 5 8 Systems Controlled By CZone 5 8 Favorites 5 9 General Operating Controls 5 10 Ceiling and Directional Lighting 5 10 Battery Disconnect Switch 5 1...

Page 30: ... Smart RV Control App 5 16 Privacy Disclaimer 5 16 APPLIANCES 5 17 Maintenance 5 17 Air Conditioner 5 17 Dual Climate Controlled Zones 5 17 Heat Pump 5 18 Exhaust Fans 5 18 High Volume Roof Vent 5 18 Thermostat and Rain Sensor 5 19 Cleaning Instructions 5 19 Furnace and Water Heater 5 19 Shower Boost Mode 5 19 Control Panel 5 20 Microwave Ovens 5 20 Range 5 20 Refrigerator 5 20 Operation 5 21 Sola...

Page 31: ...ce coat Interior Aluminum Skin Interior aluminum skin can be cleaned by washing skin with any mild non abrasive soap or detergent Cleaning should be followed by a thorough clean water rinse Drying the unit with a chamois or a soft cloth may prevent spots and streaks Do not use abrasive cleaners or utensils on the aluminum skin as it is coated with a clear coat that could be damaged NOTE When washi...

Page 32: ...nates the need for more vigorous cleaning For general or light cleaning brush off loose dirt and wipe down the floor Prepare a solution of water and mild soap such as dish washing liquid or household cleaner Using a soft bristle brush to clean apply a small amount of water and soap mixture to the stain Rinse thoroughly until all soap residue is removed Allow the floor to air dry For more stubborn ...

Page 33: ...e The safe is hidden in the floor of the wardrobe below a false panel Entertainment Center The 33FB model is designed with an entertainment center complete with projector and 65 powered screen Pressing cinema mode located on the Multiplex panel on the wall next to the sofa will automatically dim the area lights and lower the power shades The projector is connected to both the omni directional ante...

Page 34: ... by opening the exterior access door and remove screw cap A drinking water safe hose can now be inserted It s a good idea to let the water run through the hose for a short time to flush it out Experienced RVers usually fill their tanks with home water to avoid strange water that may be distasteful to them The amount of water in the tank may be checked on the Monitor Panel or you may fill the tank ...

Page 35: ...al all the water is routed through the hand spray The toilet used in the 33FB Classic is a design more like you would find in your home It has a hand flush that dumps sewage and flushes the bowl A black tank monitor is installed above the toilet to monitor black tank levels NOTE When you dump the bowl of the toilet make sure all paper and solids have cleared the slide mechanism before you allow it...

Page 36: ... barely melted apart this usually indicates an overload condition Reducing the number of lights or appliances used on that particular circuit at the same time could prevent any further fuse failure Refer to Section 8 Maintenance for important battery maintenance information Multiplex System The Multiplex System provides advanced automation and mobile electrical solutions for your trailer CZone is ...

Page 37: ...sor which will automatically close the lid when the sensor becomes wet Favorites The CZone default screen display is the favorites page After the screen s initial boot up the favorites page will be displayed There are multiple favorites pages represented by the dots near the bottom of the touch screen Swiping left or right will move to the next page The favorites pages provide quick access to the ...

Page 38: ...ptions are In Operation Pumps Lighting Power Accessories Fans Ventilation 24 Hour Circuits Indicators and Alarms Shades Power Awning and Fans Ceiling and Directional Lighting All lighting in the Airstream trailer is LED and most will require a replacement fixture should it go out or malfunction Lighting can be operated from the main touch screen control panel or from regional switch panels through...

Page 39: ...on on the Multiplex panel located at the entry door You can also operate this function through the Airstream Smart RV Control app The disconnect switch is used to separate the batteries from the 12 volt distribution panel When the trailer is plugged into an external AC power source the 12 volt distribution panel will receive power from the converter and the batteries will be charged through the co...

Page 40: ...lly go into float mode with a voltage of 13 2 When the converter senses a demand by turning on lights the converter automatically returns to absorption mode 12 Volt Power Circuits The current in the converter system is 12 volts direct current 12 VDC negative grounded Power sources that supply 12 VDC current to the system are as follows Main charge line from tow vehicle Trailer batteries Converter ...

Page 41: ... the converter system automatically charges the trailer batteries regardless of the position of the battery disconnect switch located on the Multiplex Control Panel If the 7 way cord is hooked up and depending on your vehicle your tow vehicle battery will be charged as well The speed and degree of charge depends on how much power is used for lights and appliances as only the surplus goes to chargi...

Page 42: ...sing The antenna is constructed with an automotive grade plastic Clean only with mild soap and water Use no solvents alcohol or cleaning fluids Do not power wash any part of the base mount of head of the antenna While the GFCI circuit breaker affords a high degree of protection there is no substitute for the knowledge that electricity can be dangerous when carelessly handled or used without reason...

Page 43: ...dventure The mobile app provides you quick access to your owner s manual checklists and customer support contacts The GPS feature allows you to easily find your way back to camp should you take a wrong turn Simply download the Airstream Smart RV Control app from your respective app store to begin your Airstream Experience The Smart RV Control system can also be used to update the multiplex system ...

Page 44: ...y be limited or may not work at all if you choose to pre vent or limit the transmission collection and processing of data and or Airstream may terminate access to such functions and features in such an event Please contact Airstream Customer Service at 877 596 6111 or as provided in the Privacy Policy if you have questions or requests concerning Airstream Con nected RV products the collection and ...

Page 45: ...vented to the outside of the vehicle When parked close to a gasoline pump it is possible that gasoline fumes could enter this type of appliance and ignite from the burner flame CAUSING A FIRE OR AN EXPLOSION Air Conditioner The roof air conditioner used on Airstream trailers is one of the most popular on the market today In your owner s packet is a set of literature covering all operating and main...

Page 46: ...hile using Exhaust Fan Heat Pump Your air conditioner has a built in heat pump designed to take the chill out of the air To operate tap heat pump for the desired zone on the Multiplex panels climate control screen The heat pump will run until the current temperature reaches the set temperature and then shut off NOTE If operating on 30 amp service running the heat pump and furnace on electric toget...

Page 47: ...ise the water temperature After 30 minutes the system automatically returns to normal operation Boost mode can be canceled and the system returned to normal operation before the 30 minute run time by pressing the button NOTE The Alde Service App gives you access to overviews manuals and other useful service information whenever you need service and support Download the app at your respective smart...

Page 48: ...arts manuals are also available WARNING An operation manual for the range has been provided with your owner s packet If this has not been provided with your trailer contact the listed manufacturer to obtain Their manual contains specialized warnings and cautions that should be reviewed prior to operating the appliance Refrigerator Review all refrigerator literature supplied in your owner s packet ...

Page 49: ...splays the level information in percent of full on a three digit LED display When the front panel button for a particular tank is pressed the display powers up and displays the level for that tank If the button is pressed and released the display will show the level for about 5 seconds and then shut down automatically If another button is pressed before the display shuts down then the new level wi...

Page 50: ...or the new button The 5 second time out is restarted every time a button is pressed 4 There is no hold mode for the battery voltage To Program the LED Brightness 1 The display needs to enter the brightness programming mode To do this press and hold the BATT button the display will show the battery voltage 2 While continuing to hold the BATT button press and hold the GREY button Continue to hold bo...

Page 51: ...wer Awning 6 4 Exterior Shower 6 5 City Water Hookup 6 5 TV Satellite Inlets and Receptacle Outlets 6 5 Shoreline Power Supply 6 5 Hitch Coupler 6 6 Axle and Running Gear Assembly 6 6 Nev R Lube Drums Bearings 6 6 Tire Pressure Monitoring System TPMS 6 6 Power Stabilizing Jacks 6 7 Power Jack 6 7 Power Jack Fuse 6 7 Liquid Petroleum Gas LPG 6 7 Fill Valve 6 7 Automatic Gas Regulator 6 8 LPG Tanks ...

Page 52: ...e coating that cannot be removed by normal washing procedures Airstream recommends using DX 330 Acryli Clean made by PPG Industries Follow all directions and warnings on the product container Acryli Clean should be used by trained personnel only using the proper equipment under controlled conditions Use the Acryli Clean as sparingly as possible to remove glue tar and other similar substance To kee...

Page 53: ...door Emergency Escape Windows To remove the screen pull out the screen cord by the cord loop at the bottom portion of the window Turn the two red latches inward and lift the two red arms on each side in unison to open the window and push it out for clearance Front End Protection Window Stone Guards Stone guards may be provided for added protection on the front windows To open the guard unhook the ...

Page 54: ...ressed The touch screen s awning status will display locked To unlock press and hold together the tilt front and tilt rear buttons located on the entry door switch panel 1 2 4 5 6 7 8 Awning Unlock Tilt Front Tilt Rear Awning Retract Awning Extend Exterior Lt Master Ceiling Lts On Board Mode Away Mode 3 Battery Disconnect Awning Unlock Press the tilt front and tilt rear buttons at the same time Cl...

Page 55: ...expelled from the trailer system If the water heater is empty it will take some time before all the air is expelled and a steady flow of water occurs at the faucet Once a steady flow is achieved at one faucet the others should be opened long enough to expel the air in the lines going to them Your plumbing system has a built in pressure regulator to protect your lines and faucets from extremely hig...

Page 56: ...rrect the trailer s alignment Refer to Section 8 Maintenance for camber and toe in specifications Nev R Lube Drums Bearings Dexter s Nev R Lube bearings are compromised of opposed tapered roller bearing cones sealed inside a precision ground one piece double cup arrangement These bearings are designed with a small amount of axial end play The end play is essential to the longevity of the bearing s...

Page 57: ...y the power jack supports it Support the vehicle by appropriate means WARNING Avoid the risk of injury to yourself and others Keep hands and feet from under the foot plate when using the jack Do not use or install dolly wheels on the power jack Failure to comply could result in serious injury Power Jack Fuse Should an electrical failure occur first check to see if the fuse located in the battery b...

Page 58: ...pected by a qualified RV service technician When reconnecting a full cylinder to an auto changeover regulator it is not necessary to shut off the appliances or close the valve of the cylinder already in service The amount of time a full tank of gas will last is dependent on usage In cold weather when you are using the furnace large amounts of hot water and are doing extensive cooking you will natu...

Page 59: ...have allowed both tanks to run out air may have gotten into the lines In this event the air must be forced out through the lines by gas pressure before you will be able to light the pilots Hold a match to the pilot of the appliance closest to the tanks until it lights and stays lit Then move to the next closest appliance etc WARNING Your LPG tanks must be filled as directed by the tank manufacture...

Page 60: ... filled container will contain approximately 80 percent of its volume as LPG WARNING Portable fuel burning equipment including wood and charcoal grills and stoves shall not be used inside the recreational vehicle The use of this equipment inside the recreational vehicle may cause fires or asphyxiation WARNING Do not use cooking appliances for comfort heating Cooking appliances need fresh air for s...

Page 61: ...lizing Hitch Load Distribution 7 5 Wireless Observation System 7 5 TOWING TIPS AND INFORMATION 7 5 Tracking Observation 7 5 General Information 7 5 Cooling System Overload 7 6 Downhill and Non level Driving 7 6 Off Road Towing 7 6 When Being Passed 7 6 Passing 7 6 Backing Up 7 7 Stopped On a Hill 7 7 Controlling Sway or Fishtailing 7 7 Equipment 7 7 Tongue weight 7 7 Driving 7 7 Corrective Measure...

Page 62: ...ad you must pull Consolidate items in shelves lockers and in the refrigerator It is better to have one full and one empty locker than two half empty ones Special care must be taken not to overload the front and rear ends of the trailer Brakes All trailers are equipped with Dexter Nev R Adjust brakes Please follow all maintenance procedures in the Dexter user s manual provided in the owner s packet...

Page 63: ...ing water propane etc and take it to a public scales Weigh each axle of your vehicle Refer to your axle weight and tire limits to see if you are within a safe range Total all axle weights ensuring you are below the GVWR Make sure your load is balanced Do not load too much on one side A balanced load is much easier to tow or drive Front to back balance is also important Step back and look at your t...

Page 64: ...throom scales on the ground in line with the trailer hitch jack as shown It should be so spaced that a short piece of pipe or other round piece will lay exactly one foot from the centerline of the jack extension Place the scales so that another round piece can be exactly two feet from the centerline of the jack extension in the other direction Place a 4x4 piece of wood on the two round pieces and ...

Page 65: ...ill allow you to see what is behind you while towing and provide visibility when backing up the trailer NOTE Carefully read and understand all manufacturer s instructions provided in your owner s packet prior to operating Towing Tips and Information We want every Airstream owner to be a safe and courteous driver A few hours of towing practice in a large empty parking lot will make pulling your tra...

Page 66: ...y the trailer brakes only This will bring the tow vehicle and trailer back into a single line Chains do not help trailer wheels Off Road Towing When driving in mud and sand let the momentum carry the rig through Apply power gently and use as little as possible Stay in the tracks of the vehicle ahead and keep the tow vehicle in the highest possible gear If you get stuck it is best to tow out the en...

Page 67: ... the trailer wheels when stopping on a hill or slope Leaving your tow vehicle in gear is not enough for standstill safety Do not use trailer brakes as parking brakes Controlling Sway or Fishtailing Sway or fishtailing is the sideways action of a trailer caused by external forces It is common for travel trailers to sway in response to strong winds crosswinds when passed by or passing a semi tractor...

Page 68: ...wheel as straight as possible until stability is regained 3 Do not jam on the brakes or attempt to press on the accelerator to speed your way out of the fishtailing Both actions make the situation worse and could cause severe injury or death 4 Once the swaying is under control stop as soon as possible Check tire pressures cargo weight distribution and look for any signs of mechanical failure Trave...

Page 69: ... 9 Nev R Lube Bearing Inspection 8 9 Brakes 8 9 POWER JACK 8 9 Replacing Power Head 8 9 Power Jack Maintenance 8 10 Breakaway Switch 8 10 BATTERY LEAD ACID 8 10 Battery Amp Draw and Testing 8 10 Battery Cleaning 8 11 Battery Storage 8 11 WATER PUMP 8 11 Water Pump Access Locations 8 11 Strainer Cleaning 8 11 FRESH WATER TANKS AND DRAINING 8 11 Drain Valves 8 11 Fresh Water Tank Draining 8 12 Water...

Page 70: ...10 ft lbs and Steel Wheels to 100 ft lbs Breakaway Switch Pull pin and lubricate with household oil See further instructions in this section 7 Way Plug Spray with contact cleaner Every 5 000 miles or 90 days Hitch Ball Lubricate with hitch ball lube or wheel bearing grease Range Exhaust Hood Clean fan blades and wash filter Main Door Step Lubricate and inspect moving parts Every 10 000 miles or 6 ...

Page 71: ... a replacement fixture will be required Interior 12 Volt Lighting LED Eyeball Light PN 513200 LED Light w Switch PN 512736 LED Light Wet Location PN 512828 LED Ceiling Light PN 512830 LED Closet Light PN 512831 LED Aisle Light Motion Activated PN 513070 LED Light Bar Surface Mount PN 513160 Courtesy Light w Push Lens PN 512829 NOTE Most Interior Lighting is LED and a replacement fixture will be re...

Page 72: ...ement Filters Air Conditioner PN 690323 470 Range Hood PN 512210 100 Return Air Grill Filters PN 382236 Glycol Alde Glycol 1 Quart PN 360371 100 Alde Glycol 5 Gallons PN 360371 200 Exterior Care The following exterior care products are recommended by Airstream Read and follow label directions Exterior sealant should be checked and resealed once a year Walbernize Super Seal PN 28433W Use on exterio...

Page 73: ... and or death WARNING Never attempt to change any tire on the trailer without securely chocking the trailer s remaining wheels Never position yourself in a manner where a raised trailer can come down on you if it should become dislodged from a jack or ramp WARNING When removing aluminum forged wheels from spindle it is very important to mark them to ensure the wheel is placed in the same position ...

Page 74: ...n pressures a special gauge will be required designed for larger tires Do not bleed air from warm tires to reduce pressure buildup Do not inflate tires to cold psi rating beyond rim specifications How Overloading Affects Your Tires Tire pressure is what enables your trailer tire to support loads thus overloading can have serious consequences Too much weight can cause stress on the suspension syste...

Page 75: ...are made before the purchase Does the replacement tire have the load capacity that is needed for my trailer and will it fit properly inside the wheel well Will the overall diameter difference affect the braking system Is the increase in air pressure compatible with the maximum rated pressure stamped on the rim Most trailers are towed at or near maximum loads during hot weather and then are left id...

Page 76: ... Gateway and press Set button once quickly Lug Nut Torquing Trailer wheels must carry much higher loads per wheel than passenger car or truck wheels Each wheel may carry 1000 pounds and higher Furthermore wheels on tandem axle trailers do not steer and are subjected to very high side load stress whenever the trailer makes a tight turn When going around corners especially on slow tight turns the wh...

Page 77: ...rame 2 Check for excessive wheel end clearance by pulling the tire assembly toward you and by pushing the assembly away from you Slight end play is acceptable 0 001 to 0 010 in 3 Rotate tire slowly forward and backward The wheel assembly should turn freely and smoothly 4 Excessive wheel end play restriction to rotation noise or bumpy rotation should be remedied by replacing the bearing unit 5 Bear...

Page 78: ...n separation as damage to brake magnets may occur Battery Lead Acid Your Airstream trailer is factory equipped with a Lifeline AGM GPL 27 battery installed Battery Amp Draw and Testing For example a battery with a 100 amp hour capacity can deliver 1 amp for 100 hours or it can deliver 100 amps for one hour Batteries are able to deliver current longer if they are discharged at a lower rate and deli...

Page 79: ...ttery in a vehicle or vessel it is not necessary to leave it on charge Disconnect the negative battery cable This will prevent inadvertent discharging of the battery which may lead to a complete discharge Fully charge the battery before putting it in storage and store in a cool place Charge the battery every 30 to 60 days to ensure maximum battery life NOTE A battery will self discharge 1 3 per mo...

Page 80: ...is recommended prior to storing and before using the water system after a period of storage Systems with new components or ones that have been subjected to contamination should also be disinfected as follows 1 Use one of the following methods to determine the amount of common household bleach needed to sanitize the tank a Multiply gallons of tank capacity by 0 13 the result is the ounces of bleach...

Page 81: ...lushing the Black Water Tank To use hook up a garden hose and turn it on Within the tank a head with multiple holes will spray the interior surface of the tank Once the tank is about half full turn the garden hose off and flush the water from the tank using the dump valve The valve should be closed for the first couple of minutes and then opened to let the water out in a rush Repeat as needed It i...

Page 82: ...your dealer s RV accessory store Be sure the toilet valve and faucets are open and pump outlet hose is disconnected This can be done at a service station and will force any remaining water from the water heater and remove any water that may be trapped in low areas See diagram below for proper valve settings Normal operation 1 2 3 Open 4 Closed Bypass Alde 1 2 3 Closed 4 Open Winterize All valves o...

Page 83: ...ately remove any excess from exterior skin Adjustment Main door adjustment can be affected by The trailer being improperly leveled causing twisting of trailer body shell Striker bolt alignment being out of adjustment striker bolt is adjustable Screen door being out of adjustment resulting in a situation of the door rubbing the frame or not closing flush which will create pressure on the door Main ...

Page 84: ...Maintenance 8 16 2020 Classic Electrical Diagrams 12 Volt Main Schematic ...

Page 85: ...from your potable solar panel into the front port for extra solar power The solar panel has a charge controller that is mounted close to the battery buss bars as the battery leads and Cat 5 wire are hooked into it to sense the actual battery charge There is a remote display on the Galley wall to monitor Solar operation NOTE The yellow wire is fused with a 10 amp in line fuse at the 12 volt positiv...

Page 86: ...ircuit 5 15 Amp L Microwave Receptacle 12 0 Amps Circuit 6 15 Amp M Converter Wired Direct 8 0 Amps N CS Nightstand Receptacle 1 5 Amps N CS Nightstand Receptacle CSA 1 0 Amps P RS Nightstand Receptacle 1 5 Amps P RS Nightstand Receptacle CSA 1 0 Amps Circuit 7 15 Amp R Inverter Receptacle 1 25 Amps S Inverter 0 0 Amps T Bedroom TV Receptacle 25 Amps U Blu Ray Player Receptacle 15 Amps V Dinette T...

Page 87: ...Amps Circuit 5 15 Amp J Converter Wired Direct 8 0 Amps Circuit 6 15 Amp K Microwave Receptacle 12 0 Amps Circuit 7 15 Amp L Inverter Receptacle 0 0 Amps M Inverter 0 0 Amps N Dinette Receptacle 1 5 Amps N Dinette Receptacle CSA 1 0 Amps P Blu Ray Player Receptacle 15 Amps R Projector TV Tuner Receptacle 1 7 Amps S Projector Screen Receptacle 1 1 Amps T Bose Sound Bar Receptacle 25 Amps U Bedroom ...

Page 88: ...r Bath Lounge Receptacles Breaker label content may vary Standard 50 Amp Circuit Breaker Layout 30 Circuit 8 15 Amp Bedroom Receptacles Circuit 7 15 Amp Inverter Front Rear TV s A V Equipment Dinette Receptacles Circuit 6 15 Amp Microwave Oven Circuit 5 15 Amp Converter Circuit 4 20 Amp Bedroom A C Main 50 Amp Main 50 Amp Circuit 1 20 Amp Alde System Circuit 2 20 Amp Lounge Area A C Circuit 3 15 A...

Page 89: ...Maintenance 2020 Classic 8 21 Multiplex Switch Panel Layout 30 ...

Page 90: ...Maintenance 8 22 2020 Classic Switch Panel Layout 33FB ...

Page 91: ...p dialogue on screen The alarm will disappear once acknowledged Orange Important indicates something is wrong with a system and you will need to investigate before trying to operate it This alarm will give you an audible tone and popup dialogue on screen The alarm will remain active in the alarms page Red Critical immediate action is necessary to avoid damage and or a failure of a system This alar...

Page 92: ...ailer while camping Away mode will power OFF most features to help conserve battery power Cinema Mode Prepares the travel trailer for TV viewing On Board Mode Provides an easy one touch ability to turn ON most features of the travel trailer Sleep Mode Provides an easy one touch ability to turn OFF most features of the travel trailer ...

Page 93: ...andle Ceiling Lights turn ON Cinema Mode 33 Only Motions Lights turn ON Cabin Display turns OFF Main Cabin Switch Panel Backlight dims to 20 Grab Handle turns ON Inverter turns ON Galley Lights turn OFF Main Ceiling Lights Dim to 3 Night Shades Lower Sleep Mode Aisle Lights turn ON Bath Lights and Fan turn OFF Bedroom Accent and Ceiling Lights turn OFF Backlighting Bathroom Switch Dims to 20 Backl...

Page 94: ...Settings such as Wifi Server Dipswitch Settings and Network Address should never be changed and could cause the system to quit operating completely Changing of CZone system settings via the touch screen control panel may require the travel trailer to be taken to a service center for reconfiguration NOTE It is important to know that while system settings can be manually changed most should not Airs...

Page 95: ...Maintenance 2020 Classic 8 27 Fresh Water Layouts 30 Classic ...

Page 96: ...Maintenance 8 28 2020 Classic Fresh Water Layout 33FB Classic ...

Page 97: ...tch is used to cut power when the trailer is not being used or put into storage to preserve battery charge 6 My power jack is not operating Answer Check for 12 volt power Verify the 30 amp spade fuse located in the battery box is not blown Loosen and retighten the jack head to establish a ground to jack post The jack may be raised and lowered using the hand crank provided and by following the inst...

Page 98: ...nswer The gray water tank holds water from shower and sink drains The black water tank holds sewer water from the toilet Audio Video 1 My TV reception is poor What can I check Answer Verify your antenna booster is set to proper selection On for antenna and Off for cable satellite You should also make sure connections are tight on your TV 2 How do I receive TV audio through my overhead stereo speak...

Page 99: ...nce 1 Where can I find my trailer serial number Answer A label is attached on the roadside sheet at the front side sheet seam This label will also provide the inflation pressure of the tires and GVWR The serial number of the trailer is also stamped on the street side of the A frame by the LPG tanks 2 Awning suggestions Your Zip Dee awning is intended to provide shade Your awning can be used in lig...

Page 100: ...2020 Classic 8 32 Maintenance NOTES ...

Page 101: ...ning System 5 6 Drains 3 11 E Electrical 5 7 5 12 Emergency Escape Windows 6 3 Equalizing Hitch Load Distribution 7 4 Exhaust Fans 5 18 Exterior Shower 6 4 6 5 F FAQs and Answers 8 29 Faucets 5 7 Fire Extinguisher 2 6 Floor Plans 4 2 Formaldehyde 2 3 Fresh Water System Draining 8 12 Sanitizing 8 12 Front End Protection 6 3 Window Stone Guards 6 3 Wrap Protectors 6 3 Furnace 5 19 Control Panel 5 20...

Page 102: ... 21 Specifications 4 2 Stabilizing Jacks 6 7 Step 6 3 Operation 6 3 Sway Control 7 8 T Tank Heaters 3 12 Tanks Draining Dumping Cleaning 8 11 Tires 8 5 8 7 Toilet 5 7 5 8 Towing 2 2 General Information 7 5 Tow Vehicle 7 2 TPMS 6 6 Updating CZone 8 8 Updating TPMS Monitor 8 8 Trailer Weight 7 4 TV Antenna 5 14 V Vent 5 18 Ventilation 2 2 2 3 W Warranty 3 2 Waste Water System 3 10 Water Heater 5 19 ...

Page 103: ......

Page 104: ...428 West Pike Street P O Box 629 Jackson Center OH 45334 0629 Phone 937 596 6111 Fax 937 596 6539 www airstream com ...

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Airstream Classic 2020, Owner'S Manual

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