AirSep AS-A Instruction Manual Download Page 50

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AirSep

Corporation

8-2

AS-A—AS-P Series Instruction Manual

Problem

Probable Cause

Solution

Defective circuit
board/PLC.

Replace circuit board/PLC.

Low voltage.

Check power supply.

Oxygen generator cycles
with AUTO/MAN switch set
to

MAN

. Yellow light on

AUTO/MAN switch does not
illuminate.

Light bulb on AUTO/MAN
switch burned out.

Replace switch.

Loose or defective wire to
switch.

Repair or replace wire.

Defective circuit
board/PLC.

Replace circuit board/PLC.

Oxygen generator does not
operate and green light on
ON/OFF switch illuminates.
Yellow light on AUTO/MAN
switch does not illuminate
and switch set to

AUTO

Pressure of oxygen is less
than pressure switch lower
set point.

ON/OFF switch set to

OFF

Set ON/OFF switch to

Defective ON/OFF switch.

Replace switch.

Loose or defective power
wire to circuit board.

Repair or replace wire.

Pressure switch
improperly set.

Adjust pressure switch as
described in Chapter 7.

Defective pressure switch.

Replace pressure switch.

Defective circuit
board/PLC.

Replace circuit board/PLC.

Oxygen generator operates
continuously. Yellow light on
AUTO/MAN switch
illuminates and switch set to

AUTO

. Pressure of oxygen

exceeds pressure switch
upper set point.

Pressure switch
improperly set.

Adjust pressure switch as
described in Chapter 7.

Defective pressure switch.

Replace pressure switch.

Loose or defective power
wire to pressure switch.

Repair or replace wire.

Defective AUTO/MAN
switch.

Replace switch.

Defective circuit
board/PLC.

Replace circuit board/PLC.

Oxygen generator operates
continuously. Pressure of
oxygen at specified purity is
less than the pressure
switch lower set point.

Inadequate feed air
pressure.

Make sure feed air valves
remain fully open and lines
are not obstructed.

Summary of Contents for AS-A

Page 1: ...e 75 00 U S D AirSep Corporation PSA Oxygen Generator Models AS A AS P Instruction Manual MN011 1 Rev A AirSep Corporation 260 Creekside Drive Buffalo NY 14228 2075 USA Phone 1 800 320 0303 Fax 716 691 1255 www airsep com ...

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Page 3: ...of your purchase PSA Oxygen Generator Model Number Serial Number Invoice Date Start up Date AirSep Representative Company Contact Address City Town State Zip Country Fax Phone Telex Before you attempt to install operate or repair the oxygen generator read and thoroughly understand this instruction manual Improper operation can result in severe bodily injury damage to the oxygen generator or poor p...

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Page 5: ...ublications 2 2 3 0 System Description 3 1 3 1 General 3 1 4 0 Components Description 4 1 4 1 External Components 4 1 4 2 Control Panel 4 3 4 3 Manifold Components 4 4 4 4 Accessory Kits 4 8 5 0 Installation 5 1 5 1 Handling and Unpacking 5 1 5 2 Pre installation Guidelines 5 2 5 3 Installation Instructions 5 3 6 0 Operation 6 1 6 1 Initial Start up 6 1 6 2 Operation 6 3 6 3 Shutdown 6 3 6 4 Norma...

Page 6: ...pressurizing the Filters 7 3 7 5 Changing Filter Elements 7 4 7 6 Depressurizing the Oxygen Generator 7 5 7 7 Adjusting the Feed Air Regulator 7 6 7 8 Adjusting the Pressure Switch 7 7 8 0 Troubleshooting 8 1 8 1 Technical Support 8 1 8 2 Troubleshooting Chart 8 1 A Appendix Technical Data A 1 B Appendix Warranty Returns B 1 C Appendix Parts List C 1 D Appendix Component Literature D 1 ...

Page 7: ...A 17 Figure A 2 Typical Installation Arrangement A 18 Figure A 3 General Arrangement Drawing AS A A 19 Figure A 4 Flow Schematic AS A A 20 Figure A 5 Electrical Schematic AS A 120 V A 21 Figure A 6 Electrical Schematic AS A 240 V A 22 Figure A 7 General Arrangement Drawing AS B A 23 Figure A 8 General Arrangement Drawing AS D A 24 Figure A 9 Flow Schematic AS B and AS D A 25 Figure A 10 Electrical...

Page 8: ...S K A 36 Figure A 21 Flow Schematic AS K A 37 Figure A 22 General Arrangement Drawing AS L A 38 Figure A 23 Flow Schematic AS L A 39 Figure A 24 General Arrangement Drawing AS N A 40 Figure A 25 Flow Schematic AS N A 41 Figure A 26 General Arrangement Drawing AS P A 42 Figure A 27 Flow Schematic AS P A 43 Figure A 28 Electrical Schematic AS D thru AS P I A 44 Figure A 29 Electrical Schematic AS D ...

Page 9: ... drawings and component literature To ensure safe operation and proper maintenance of the oxygen generator AirSep Corporation recommends that you keep this instruction manual readily available for reference 1 2 Warnings Cautions and Notes As you read this instruction manual pay special attention to the WARNING CAUTION and NOTE messages They identify safety guidelines or other important information...

Page 10: ...abels This instruction manual uses uppercase characters e g ON OFF switch to refer to controls and indicators identified by tags or labels Numbers inside parentheses e g V 2 identify manually operated flow controls e g manual valves Refer to Chapter 4 for description of the oxygen generator components for each model ...

Page 11: ...he burning of combustible materials In an oxygen enriched atmosphere many materials that do not burn in normal air require only a slight spark or moderate heat to set them aflame To reduce the risk of fire or explosion keep gasoline kerosene oil grease cotton fibers wood paint and other combustible material away from all parts of the oxygen generator Do not allow smoking open flame or usage of ele...

Page 12: ...roughly understand Section 8 Troubleshooting in this instruction manual before you service the oxygen generator AirSep oxygen generators are sold for use in industrial applications only Contact AirSep Corporation or an authorized AirSep representative before you use this unit for any medical application Disconnect power before servicing oxygen generator Do not disconnect protective earth 2 3 Safet...

Page 13: ...2 3 Oxygen Pamphlet G 4 Compressed Gas Association 1725 Jefferson Davis Highway Arlington Virginia 22202 4102 USA Cleaning Equipment For Oxygen Service Pamphlet G 4 1 Compressed Gas Association 1725 Jefferson Davis Highway Arlington Virginia 22202 4102 USA ...

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Page 15: ...s of molecular sieve allow it to attract or adsorb nitrogen physically from air under pressure This allows oxygen to exit the adsorbers as a product gas The process valves on the oxygen generator then direct the oxygen to the oxygen receiver for storage until needed by your application While one adsorber produces oxygen the other depressurizes to exhaust the waste gases it adsorbed collected durin...

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Page 17: ...nstruction manual for general layout drawings and specifications for all the oxygen generator models referenced in this instruction manual In addition the oxygen generator requires use of an oxygen receiver to provide stable flow and purity for short term surges of feed oxygen above the rated capacity of the oxygen generator 4 1 External Components Figure 4 1 below illustrates on two models the ex...

Page 18: ...nnects the oxygen generator to a properly grounded electrical outlet to supply electrical power to the oxygen generator In the event of different type electrical connection a fully qualified electrician must install the appropriate electrical connection on the end of the power cord for a properly grounded electrical outlet to supply electrical power to the oxygen generator Fuse Holder The fuse hol...

Page 19: ...AS B and AS D Models On Off Switch The l O power switch starts and stops the operation of the unit The green indicator light illuminates to indicate that the oxygen generator is receiving electrical power Auto Manual Switch The AUTO MANUAL switch selects the operating mode for the oxygen generator In the AUTO position the oxygen generator cycles on and off to meet the oxygen demand In the MANUAL p...

Page 20: ... the CYCLE PRESSURE gauge ADSORBER PRESSURE Gauges AS D AS P models only The adsorber pressure gauges indicate the pressure in the two adsorbers OXYGEN RECEIVER PRODUCT OXYGEN PRESSURE Gauge The OXYGEN RECEIVER PRODUCT OXYGEN PRESSURE gauge indicates the oxygen pressure at the oxygen receiver product manifold outlet 4 3 Manifold Components Figures 4 3 and 4 4 below illustrate the manifold componen...

Page 21: ... Inlet Valve This manual valve controls the flow of feed air from the air compressor to the filter assembly It is named manual feed 1 valve V 1 Particulate Filter Coalescing Filter Waste Valve Manual Air Inlet Valve Feed Valves Feed Air Regulator Mufflers Manual Product Valve Check Valves Equalization Valve ...

Page 22: ...lter Drain Valve This automatic valve removes moisture from the filters through tubing connected to an outlet of the filters In higher series models the automatic valve is not present instead the moisture removal operation is controlled by the PLC Manual Filter Outlet Valve This manual valve controls the flow of feed air from the feed air regulator after the filters to the automatic feed air valve...

Page 23: ...oint the pressure switch circuit closes and the oxygen generator starts a timed shutdown that stops the unit at the end of the shutdown sequence When the pressure in the oxygen receiver decreases to the lower setpoint of the switch the pressure switch opens to activate the oxygen generator and the oxygen production begins When the oxygen generator operates in Manual mode the pressure switch circui...

Page 24: ... AS A Air Hose 1 4 x 10 LG AS B Oxygen Hose 6 x 10 LG Regulator Kit Magnalube G Tubing 3 8 OD Nylon Black AS D Air Hose 3 8 x 10 LG Oxygen Hose 6 x 10 LG Regulator Kit Magnalube G Tubing 3 8 OD Nylon Black AS D Air Hose 3 8 x 10 LG Oxygen Hose 6 x 10 LG Regulator Kit Magnalube G AS E Air Hose 1 2 x 10 LG Oxygen Hose 8 x 10 LG Regulator Kit Magnalube G AS G Air Hose 1 x 10 LG AS J Oxygen Hose 12 x ...

Page 25: ...tial start up Please refer to chapter 6 for details This assembly should be mounted at the outlet of the oxygen receiver Magnalube G Grease for lubricating the feed air regulator In addition to the starter kits few other accessories are also available These are listed below Model Item AS A Hose Assembly from air compressor to air receiver 1 2 MPT AS B Hose for Oxygen Service 6 MPT connections Air ...

Page 26: ...r Manual Backup Switchover AS K Hose Assembly from air compressor to air receiver 1 1 2 MPT Hose for Oxygen Service 16 1 MPT connections Air Receiver 120 VAC 10 Air Receiver 240 VAC 10 Oxygen Receiver AS L Hose Assembly from air compressor to air receiver 2 MPT Hose for Oxygen Service 16 1 MPT connections Air Receiver 120 VAC 10 Air Receiver 240 VAC 10 Oxygen Receiver Table 4 2 Additional Availabl...

Page 27: ...ep Product Warranty does not cover shipping damage 3 Unpack the unit and remove any protective wrapping and packaging Retain the carton and packaging to facilitate the future shipping and transporting of the unit 4 Place the unit in an upright position and thoroughly inspect the enclosure and all the external components e g control panel for damage 5 Open the enclosure or control panel and inspect...

Page 28: ...nsure the product oxygen meets the specifications Consult your sales representative to determine whether your oxygen generator requires modifications for your application Locate the oxygen generator in an area where the ambient air temperature remains between 4qC 40qF and 40qC 104qF to prevent damage not covered under the AirSep Corporation Product Warranty To prevent fire or electrical shock loca...

Page 29: ...el Series Feed Air Inlet Connection Size Feed Air Hose Size AS A AS B NPT female bulkhead fitting with a NPT male x NPSM ball end joint adapter ID minimum AS D NPT female bulkhead fitting with a NPT male x Ǫ NPSM ball end joint adapter Ǫ ID minimum AS D 3 8 NPT Female fitting 3 8 ID minimum AS E NPT Female fitting ID minimum AS G AS J AS K NPT Female fitting ID minimum AS L 1 NPT Female fitting 1 ...

Page 30: ... oxygen inlet on the oxygen receiver contain a relief valve and that the oxygen outlet on the oxygen receiver contain a pressure regulator and pressure gauge or a manual ball valve and pressure gauge 3 Connect the oxygen clean hose provided with the oxygen generator accessories from the oxygen outlet connection on the oxygen generator to the relief valve assembly at the oxygen inlet port on the ox...

Page 31: ...y drain system check 5 Connect the power cord to a grounded electrical outlet Provide proper voltage from a grounded outlet to the oxygen generator Improper voltage causes damage not covered under the AirSep Corporation Product Warranty The oxygen generator is now ready for operation Refer to Chapter 6 of this instruction manual before you operate the oxygen generator ...

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Page 33: ...off accidentally If the power is turned off unexpectedly the unit will stop cycling If your application is using oxygen when the power is off the oxygen receiver will depressurize When you connect the oxygen generator s plug to a power circuit the green light on the ON OFF switch illuminates to indicate that the oxygen generator is receiving electrical power 4 Fully close the manual feed 2 valve V...

Page 34: ... vented through the manual vent valve on the oxygen receiver must be within the design specifications 12 Fully close the manual vent valve on the oxygen receiver if the low purity oxygen gas no longer discharges from the receiver 13 Set the AUTO MANUAL switch on the control panel to AUTO When the oxygen generator cycles i e it produces oxygen the yellow light on the AUTO MANUAL switch illuminates ...

Page 35: ...the oxygen receiver to repressurize fully When the oxygen receiver repressurizes after a time delay of five cycles the oxygen generator stops cycling and the yellow indicator light on the AUTO MANUAL switch shuts off Allow the oxygen generator to enter standby during shutdown to ensure that the oxygen receiver contains oxygen at design purity during the subsequent restart and also ensure that the ...

Page 36: ...generator for 24 hours or longer complete all the steps in Section 6 3 Shutdown In addition perform the following steps 1 Fully close all manual valves on the oxygen receiver to isolate the oxygen in the oxygen receiver to prevent the loss of pressure in the oxygen receiver and enable a normal start up 2 Turn the oxygen generator off and disconnect power 6 6 Start up after an Extended Shutdown Aft...

Page 37: ...ring 1 Make sure the condensate outlet and tubing for the drain valve is not obstructed Condensate should discharge from this outlet or tubing for approximately three to five seconds every 10 minutes when the ON OFF switch on the control panel is set to ON and the green indicator light on the switch illuminates 2 Press the MANUAL DRAIN button on the control panel and observe the discharge The disc...

Page 38: ...owls do not contain water re install the bowls repressurize the system and replace the front cover of the enclosure as described below See Section 7 5 Changing Filter Elements 7 3 Removing the Front Cover of the Enclosure Not available on AS D AS P models Disconnect power to the oxygen generator before removing the front cover of the enclosure The front cover of the enclosure protects the componen...

Page 39: ...e sure the AUTO MAN switch is set to AUTO and allow the oxygen generator to stop cycling when the oxygen receiver pressurizes fully 2 Set the ON OFF switch to OFF 3 Disconnect the oxygen generator from the power supply 4 Remove the front cover of the enclosure if applicable See Section 7 3 Removing the Front Cover of the Enclosure 5 Fully close the manual inlet valve V 1 and manual filter outlet v...

Page 40: ...models semi annually or the coalescing filter annually 1 Depressurize the filter assembly and shut down the oxygen generator See Section 7 4 Depressurizing the Filters Do not attempt to remove the filter bowls until the filter assembly fully depressurizes as described in Section 7 4 2 While the unit is depressurized and the power supply is disconnected remove the front cover of the enclosure See S...

Page 41: ...er supply 16 Set the ON OFF switch on the control panel to ON to operate the oxygen generator 7 6 Depressurizing the Oxygen Generator The oxygen generator operates with pressurized air and oxygen To perform maintenance on the unit safely fully depressurize the oxygen generator components as described in the procedure in this section 1 Shut down the oxygen generator and disconnect the power supply ...

Page 42: ...xygen generator cycle pressure is 80 psig or more can cause severe damage to the molecular sieve in the adsorbers which will not be covered under AirSep s warranty If the feed air regulator requires adjustment perform the following procedure If applicable remove the front cover of the enclosure to gain access to the regulator See Section 7 3 Removing the Front Cover of the Enclosure Use extreme ca...

Page 43: ... AirSep Corporation factory to the minimum and maximum specified pressures the pressure switch may require adjustment if the pressure of the oxygen in the oxygen receiver registers outside the range specified Follow the procedures in this section to adjust the pressure switch settings when required Use extreme caution when performing this procedure since it requires removal of the front cover of t...

Page 44: ...g with zero signal connect the test lamp to common Normally Open Terminal Off Open Circuit 2 Apply desired actuation signal Then back off counter clockwise top adjusting nut until switch actuates set point increasing Normally Open Terminal On Closed Circuit 3 Lower signal to desired reactuation signal Then turn deadband adjusting knob counterclockwise until switch reactuates set point decreasing N...

Page 45: ...the other equipment AS D AS P Oxygen Generators Refer to the Appendix D of this instruction manual for additional information on the pressure switch 1 Set the ON OFF switch on the oxygen generator control panel to ON 2 The pressure switch is mounted on the side of the control panel Open the front enclosure of the pressure switch Locate the two adjustment screws for the high pressure setting and th...

Page 46: ...approximately the pressure switch maximum set pressure after the timed five cycles delay perform the step 9 Otherwise perform step 6 A cycle of the oxygen generator consists of the time taken by a particular step say pressurization of Bed A to repeat itself 6 Turn the high pressure adjustment screw turn clockwise to increase the pressure setting 7 Repeat step 5 8 Turn the high pressure adjustment ...

Page 47: ...ssure switch is adjusted properly Perform the step 15 11 Turn the low pressure adjustment screw turn counterclockwise to decrease the pressure setting 12 Repeat step 10 13 Slowly turn the low adjustment screw clockwise in turn increments until the oxygen generator starts to cycle and the yellow indicator light on the AUTO MAN switch illuminates 14 Repeat the complete procedure till the desired set...

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Page 49: ...ors 8 2 Troubleshooting Chart Use the following chart as a guide to troubleshoot the oxygen generator Problem Probable Cause Solution Oxygen generator does not cycle Green light on ON OFF switch does not illuminate No electrical power to control cabinet or blown fuse on unit Make sure unit is plugged into wall outlet and that wall outlet receives power Blown fuse on unit Replace fuse in unit Oxyge...

Page 50: ...switch Loose or defective power wire to circuit board Repair or replace wire Pressure switch improperly set Adjust pressure switch as described in Chapter 7 Defective pressure switch Replace pressure switch Defective circuit board PLC Replace circuit board PLC Oxygen generator operates continuously Yellow light on AUTO MAN switch illuminates and switch set to AUTO Pressure of oxygen exceeds pressu...

Page 51: ...equence in Appendix A Improperly wired or defective circuit board PLC Check the wiring or replace circuit board PLC Torn valve diaphragm Identify defective valve and rebuild valve Solenoid valve not functioning properly Check for the following causes Defective coil Replace coil Loose or defective wire to valve Repair or replace wire Defective circuit board PLC No power output to valve Replace circ...

Page 52: ...in valve assembly Rebuild or replace regulator Frozen feed air regulator main valve assembly Make sure ambient temperature exceeds 40 F Defective cycle pressure gauge Replace gauge and adjust feed air regulator Defective relief valve Replace relief valve Filter drain valve remains open Valve not energized Valve obstructed Clean or replace valve Filter drain valve remains energized MANUAL DRAIN val...

Page 53: ...own however use of such feed air may require modification of the oxygen generators at the AirSep Corporation factory to ensure the product oxygen meets the design specifications Consult your sales representative to determine whether your oxygen generator requires modifications for your application Provide proper voltage from a grounded outlet to the oxygen generator Main power supply voltage fluct...

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Page 55: ...ressure 90 psig 620 kPa min Temperature 50 C 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 46 48 psig Maximum 54 56 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 F Check...

Page 56: ...sure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 46 48 psig Maximum 54 56 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 F ...

Page 57: ...sure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 46 48 psig Maximum 54 56 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 F ...

Page 58: ...sure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 F ...

Page 59: ...ssure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 F...

Page 60: ...ssure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 F...

Page 61: ...essure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70 ...

Page 62: ...ressure 90 psig min 620 kPa min Temperature 50 C max 122 F max Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere and 70...

Page 63: ...ressure 90 psig min 620 kPa min Temperature 50 C max 122 F maximum Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere an...

Page 64: ...ressure 90 psig min 620 kPa min Temperature 50 C max 122 F maximum Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere an...

Page 65: ...ressure 90 psig min 620 kPa min Temperature 50 C max 122 F maximum Feed Air Regulator Setting 70 75 psig Power requirements 120 10 VAC 50 60 Hz Single Phase 3 Amp 240 10 VAC 50 60 Hz Single Phase 1 Amp Pressure Switch Setting Minimum 65 70 psig Maximum 72 75 psig Other Specifications Pollution Degree 2 Installation Category II Altitude 2000 m SCF standard cubic foot gas measured at 1 atmosphere an...

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Page 67: ...AirSep Corporation AS A AS P Series Instruction Manual A 15 Drawings and Schematics ...

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Page 69: ...AirSep Corporation AS A AS P Series Instruction Manual A 17 Figure A 1 Typical Pressure Profile and Valves Cycle Sequence ...

Page 70: ...AirSep Corporation A 18 AS A AS P Series Instruction Manual Figure A 2 Typical Installation Arrangement ...

Page 71: ...AirSep Corporation AS A AS P Series Instruction Manual A 19 Figure A 3 General Arrangement Drawing AS A ...

Page 72: ...AirSep Corporation A 20 AS A AS P Series Instruction Manual Figure A 4 Flow Schematic AS A ...

Page 73: ...AirSep Corporation AS A AS P Series Instruction Manual A 21 Figure A 5 Electrical Schematic AS A 120 V ...

Page 74: ...AirSep Corporation A 22 AS A AS P Series Instruction Manual Figure A 6 Electrical Schematic AS A 240 V ...

Page 75: ...AirSep Corporation AS A AS P Series Instruction Manual A 23 Figure A 7 General Arrangement Drawing AS B ...

Page 76: ...AirSep Corporation A 24 AS A AS P Series Instruction Manual Figure A 8 General Arrangement Drawing AS D ...

Page 77: ...AirSep Corporation AS A AS P Series Instruction Manual A 25 Figure A 9 Flow Schematic AS B and AS D ...

Page 78: ...AirSep Corporation A 26 AS A AS P Series Instruction Manual Figure A 10 Electrical Schematic AS B and AS D 120 V ...

Page 79: ...AirSep Corporation AS A AS P Series Instruction Manual A 27 Figure A 11 Electrical Schematic AS B and AS D 240 V ...

Page 80: ...AirSep Corporation A 28 AS A AS P Series Instruction Manual Figure A 12 General Arrangement Drawing AS D ...

Page 81: ...AirSep Corporation AS A AS P Series Instruction Manual A 29 Figure A 13 Flow Schematics AS D ...

Page 82: ...AirSep Corporation A 30 AS A AS P Series Instruction Manual Figure A 14 General Arrangement Drawing AS E ...

Page 83: ...AirSep Corporation AS A AS P Series Instruction Manual A 31 Figure A 15 Flow Schematic AS E ...

Page 84: ...AirSep Corporation A 32 AS A AS P Series Instruction Manual Figure A 16 General Arrangement Drawing AS G ...

Page 85: ...AirSep Corporation AS A AS P Series Instruction Manual A 33 Figure A 17 Flow Schematic AS G ...

Page 86: ...AirSep Corporation A 34 AS A AS P Series Instruction Manual Figure A 18 General Arrangement Drawing AS J ...

Page 87: ...AirSep Corporation AS A AS P Series Instruction Manual A 35 Figure A 19 Flow Schematic AS J ...

Page 88: ...AirSep Corporation A 36 AS A AS P Series Instruction Manual Figure A 20 General Arrangement Drawing AS K ...

Page 89: ...AirSep Corporation AS A AS P Series Instruction Manual A 37 Figure A 21 Flow Schematic AS K ...

Page 90: ...AirSep Corporation A 38 AS A AS P Series Instruction Manual Figure A 22 General Arrangement Drawing AS L ...

Page 91: ...AirSep Corporation AS A AS P Series Instruction Manual A 39 Figure A 23 Flow Schematic AS L ...

Page 92: ...AirSep Corporation A 40 AS A AS P Series Instruction Manual Figure A 24 General Arrangement Drawing AS N ...

Page 93: ...AirSep Corporation AS A AS P Series Instruction Manual A 41 Figure A 25 Flow Schematic AS N ...

Page 94: ...AirSep Corporation A 42 AS A AS P Series Instruction Manual Figure A 26 General Arrangement Drawing AS P ...

Page 95: ...AirSep Corporation AS A AS P Series Instruction Manual A 43 Figure A 27 Flow Schematic AS P ...

Page 96: ...AirSep Corporation A 44 AS A AS P Series Instruction Manual Figure A 28 Electrical Schematic AS D thru AS P I ...

Page 97: ...AirSep Corporation AS A AS P Series Instruction Manual A 45 Figure A 29 Electrical Schematic AS D thru AS P II ...

Page 98: ...AirSep Corporation A 46 AS A AS P Series Instruction Manual Figure A 30 Electrical Schematic AS D thru AS P III ...

Page 99: ...ty period as referenced above Each unit of equipment for which a warranty claim is asserted shall at the request of AirSep be returned on a prepaid basis with proof of purchase date to the AirSep factory specified by AirSep at the expense of the original purchaser Replacement parts shall be warranted as stated above for the unexpired portion of the original warranty This warranty does not extend t...

Page 100: ...ns only Contact AirSep Corporation or an authorized AirSep Corporation representative before you use this unit for any medical application Returning the Oxygen Generator or a Component for Service If the oxygen generator or a defective part requires service contact your distributor If instructed by your distributor to contact AirSep Corporation follow the procedure below to return the oxygen gener...

Page 101: ...AirSep Corporation 3 Return item s in their original packaging material Pack merchandise for a safe return AirSep Corporation assumes no responsibility for damage that occurs in transit Any damage to the oxygen generator or a component because of failure to follow this procedure is the sole responsibility of the customer Return item s on a freight prepaid basis only ...

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Page 103: ...Hour Kit 2 Year Microalescer Element MTP 95 548 2 FI019 1 1 4 Feed Valve Rebuild Kit 304817 2 VA089 1 1 4 Waste Valve Rebuild Kit 304817 2 VA089 1 1 4 Equalization Valve Rebuild Kit 304817N 2 VA088 1 1 8 Product Valve SC8225B004V 1 VA495 3 1 8 Drain Valve SC82253V 1 VA495 2 40 000 Hour Kit 5 Year Microalescer Element MTP 95 548 5 FI019 1 1 4 Feed Valve Rebuild Kit 304817 4 VA089 1 1 4 Waste Valve ...

Page 104: ...N 2 VA095 1 1 8 Product Valve SC8225B004V 1 VA495 3 1 8 Drain Valve SC82253V 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 115 1 4000 hrs 10 FI029 1 Microalescer Element MTP 95 549 1 8000 hrs 5 FI020 1 1 4 Feed Valve Rebuild Kit 304817 4 VA089 1 3 8 Waste Valve Rebuild Kit 302272 4 VA096 1 3 8 Equalization Valve Rebuild Kit 302272N 4 VA095 1 1 8 Product Valve SC8225B004V 2 VA495 3 1 8 ...

Page 105: ...1 4 Product Valve Rebuild Kit 304817N 1 VA088 1 1 8 Drain Valve SC82253V 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 115 1 4000 hrs 10 FI029 1 Microalescer Element MTP 95 549 1 8000 hrs 5 FI020 1 3 8 Feed Valve Rebuild Kit 302272 4 VA096 1 3 8 Waste Valve Rebuild Kit 302272 4 VA096 1 3 8 Equalization Valve Rebuild Kit 302272N 4 VA095 1 1 4 Product Valve Rebuild Kit 304817N 2 VA088 1 ...

Page 106: ...ld Kit 302272 2 VA096 1 3 8 Equalization Valve Rebuild Kit 1 VA432 1 1 8 Drain Valve 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 115 1 4000 hrs 10 FI029 1 Microalescer Element MTP 95 549 1 8000 hrs 5 FI020 1 3 8 Feed Valve Rebuild Kit 302272 4 VA096 1 3 8 Waste Valve Rebuild Kit 302272 4 VA096 1 3 8 Equalization Valve Rebuild Kit 4 VA432 1 1 8 Drain Valve 2 VA495 2 Emergency spares 3...

Page 107: ...25B003V 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 115 1 4000 hrs 10 FI029 1 Microalescer Element MTP 95 549 1 8000 hrs 5 FI020 1 1 2 Feed Valve Rebuild Kit 302272 4 VA096 1 3 4 Waste Valve Rebuild Kit 302276 4 VA101 1 1 2 Equalization Valve Rebuild Kit C131204 2 VA432 1 1 8 Drain Valve SC8225B003V 2 VA495 2 Emergency spares Muffler Element 1 MU055 1 Lamp LED green IL057 2 Lamp LED ...

Page 108: ... 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 209 1 4000 hrs 10 FI030 1 Microalescer Element MTP 95 551 1 8000 hrs 5 FI016 1 3 4 Feed Valve Rebuild Kit 302276 4 VA101 1 1 Waste Valve Rebuild Kit 302283 4 VA103 1 3 4 Equalization Valve Rebuild Kit C131205 2 VA433 1 1 8 Drain Valve SC8225B003V 2 VA495 2 Emergency spares Muffler Element 1 1 2 MU056 1 Lamp LED green IL057 2 Lamp LED yello...

Page 109: ... Drain Valve SC8225B003V 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 209 1 4000 hrs 10 FI030 1 Microalescer Element MTP 95 551 1 8000 hrs 5 FI016 1 1 Feed Valve Rebuild Kit 302283 4 VA103 1 1 1 2 Waste Valve Rebuild Kit 302286N 4 VA104 1 1 Equalization Valve Rebuild Kit C131206 2 VA434 1 1 8 Drain Valve SC8225B003V 2 VA495 2 Emergency spares Muffler Element 2 MU057 1 Lamp LED green I...

Page 110: ...B003V 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 209 1 4000 hrs 10 FI030 1 Microalescer Element MTP 95 559 1 8000 hrs 5 FI017 1 1 1 2 Feed Valve Rebuild Kit 302286N 4 VA104 1 1 1 2 Waste Valve Rebuild Kit 302286N 4 VA104 1 1 Equalization Valve Rebuild Kit C131206 2 VA434 1 1 8 Drain Valve SC8225B003V 2 VA495 2 Emergency spares PLC Timer OMRON CM084 1 3 Amp Fuse FU004 1 2 Amp Fuse FU...

Page 111: ...03V 1 VA495 2 40 000 Hour Kit 5 Year Prefilter Element FRP 95 209 1 4000 hrs 10 FI030 1 Microalescer Element MTP 95 559 1 8000 hrs 5 FI017 1 1 1 2 Feed Valve Rebuild Kit 302286N 4 VA104 1 1 1 2 Waste Valve Rebuild Kit 302286N 8 VA104 1 1 1 4 Equalization Valve Rebuild Kit C131207 2 VA435 1 1 8 Drain Valve SC8225B003V 2 VA495 2 Emergency spares Muffler Element 2 MUO57 1 Lamp LED green IL057 2 Lamp ...

Page 112: ...209 1 4000 hrs 10 FI081 1 Microalescer Element MTP 95 559 1 8000 hrs 5 FI049 1 1 1 2 Feed Valve Rebuild Kit C131208 4 VA451 1 2 1 2 Waste Valve Rebuild Kit C131622 4 VA490 1 1 1 4 Equalization Valve Rebuild Kit C131207 2 VA435 1 1 8 Drain Valve SC8225B003V 2 VA009 2 Emergency spares Muffler Element 2 MUO57 1 Lamp LED green IL057 2 Lamp LED yellow IL057 3 Gauge 0 100psig GA052 1 1 1 4 EQ Valve Oper...

Page 113: ... Prefilter Element FRP 95 209 1 4000 hrs 10 FI079 1 Microalescer Element MTP 95 559 1 8000 hrs 5 FI010 1 2 Feed Valve Rebuild Kit 4 VA489 1 2 1 2 Waste Valve Rebuild Kit C131622 4 VA490 1 1 1 2 Equalization Valve Rebuild Kit 2 VA451 1 1 8 Drain Valve SC8225B003V 2 VA009 2 Emergency spares Muffler Element 2 MUO57 1 Lamp LED green IL057 2 Lamp LED yellow IL057 3 Gauge 0 100psig GA052 1 1 1 2 EQ Valv...

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Page 115: ...0 REV 1 Installation and Maintenance Sheet Wilkerson Corporation FPT Type C MICROalescer Filter Installation and Maintenance Sheet Wilkerson Corporation Filter Model M32 Installation and Maintenance Sheet Wilkerson Corporation Filter Model F35 Installation and Maintenance Sheet Wilkerson Corporation Filter Model M35 Installation and Maintenance Sheet Regulators Wilkerson Corporation FPT Flow Regul...

Page 116: ...re switches Bulletin 836 Instruction Sheet Valves Neles Jamesbury inch 2 inch Series 4000 3 Piece Ball Valves Installation Maintenance and Operating Instructions ASCO Valves 1 8 or 3 8 NPT Solenoid Valves Series 8262 and 8263 Installation and Maintenance Instructions ASCO Valves Open Frame Solenoids Series U8003 and US8003 Installation and Maintenance Instructions ASCO Valves 3 8 and Solenoid Valv...

Page 117: ... Operating Instructions ASCO Valves 2 way Auxiliary Operated Pilot Controlled Piston Valves Series 8290 Installation and Maintenance Instructions Banjo Direct Mounted Control Solenoid Valve Installation Instructions Magnalube G Saunders Enterprises Inc Grease for Feed Air Regulators Material Safety Data Sheet ...

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