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5

Step 10

Repeat steps 8 and 9 for the second 

valve plate and set the valve plate 

assembly aside. 

Step 11

Depending on which screws are installed on 

your unit, use either a T20 Torx wrench or 1/8” 

Allen wrench to remove the two set screws 

on the piston retainer plate for each cylinder. 

Step 12

Remove and discard the worn cylinder 

sleeves and piston cups. Place a retainer plate 

on top of one of the new piston cups making 

sure that the lip of the piston cup faces up. 

Step 13

Place the retainer plate and piston cup onto 

the cylinder sleeve. Firmly push the retainer 

plate into the sleeve.  Flip over to ensure the 

piston cup is evenly aligned. 

Step 14

Place the cylinder sleeve into the grooves 

on top of the compressor body and align 

the retainer plate holes. Use two new screws 

supplied with the maintenance kit to reinstall 

the piston cups. Be sure to use the same type 

of screws that were originally installed on  

the compressor (Recommended Torque: 

34-38 in lb)

Cylinder Sleeve

Piston Cup

Summary of Contents for SilentAir G75

Page 1: ...INSTALLATION MANUAL Item 510512 SilentAir G75 RP75 72R Maintenance Kit ImportantInformation 2 ProductContents 2 InstallationInstructions 3 7 ChangingtheAirFilter 8 Notes 8 Table of Contents ...

Page 2: ...ce and remove pressure from airlines before installing the maintenance kit IMPORTANT Airmax is not responsible for equipment damage or failure losses injury or death resulting from failure to follow safety precautions misuse or abuse of equipment 2 PRODUCT CONTENTS C E D F G A B A 2 Valve Plates with Pre Installed Leaf Valves B 2 Head O Rings C 2 Cylinder Sleeves D 2 Piston Cups E 2 Cylinder O Rin...

Page 3: ...ench or 1 8 Allen Wrench 5 32 Allen Wrench 1 4 Allen Wrench 1 2 Wrench 5 8 Wrench Pick Tool Pipe Joint Compound or Teflon Tape Tools Required Step 2 Using a 1 4 Allen wrench remove the two 1 4 pipe plugs noting their location on the valve plate Step 3 Using a 5 32 Allen wrench remove the two screws holding down the manifold Step 4 Remove and save the two spacers underneath the manifold î See Video...

Page 4: ...he remaining six screws on the top of the head assembly Step 7 Separate the heads from the head assembly and set aside Take note of the positions of the leaf valves in relation to the capacitor This will be important when reinstalling the new valve plates Step 8 Separate the old valve plate from the valve tubes Step 9 Remove the tube o rings with a small pick tool and install the new ones from the...

Page 5: ...ner plate on top of one of the new piston cups making sure that the lip of the piston cup faces up Step 13 Place the retainer plate and piston cup onto the cylinder sleeve Firmly push the retainer plate into the sleeve Flip over to ensure the piston cup is evenly aligned Step 14 Place the cylinder sleeve into the grooves on top of the compressor body and align the retainer plate holes Use two new ...

Page 6: ...the valve plate onto the cylinder sleeves ensuring the leaf valves are pointing away from the capacitor Push down firmly to secure in place Step 18 Install the two new head o rings from the maintenance kit onto the top of the valve plate Step 19 Align the head covers on top of the valve plates Match the grooves in the head to the grooves in the valve plate Not doing so will damage the leaf valves ...

Page 7: ...Joint Compound or Teflon Tape when reinstalling Be sure to position the 90 degree fitting pointing away from the capacitor and tighten with a 1 2 wrench Step 22 Reposition the two spacers onto the two remaining holes in the head assembly Then reinstall the manifold using the two remaining screws Tighten down the screws using a 5 32 Allen wrench Be sure to go back and forth to ensure the screws are...

Page 8: ...s To replace the air filter hold the base of the air filter and turn the top counterclockwise to remove the air filter cap Replace the old air filter element with a new one 510522 V2 1 THANK YOU FOR CHOOSING Airmax Inc 15425 Chets Way Street Armada MI 48005 866 424 7629 www airmaxeco com ...

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