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4. Installation Preparation

4A. Clearances

4B. Recess Mounting or Wall Mounting Option

4C. Condensate Drain

Read all the instructions in this guideline carefully while paying spe-

cial attention to the WARNING and CAUTION alerts. If any of the 

instructions are unclear; clarify with certified technicians. Gather all 

the tools needed for successful installation of the unit prior to begin-

ning the installation.

This unit is designed for zero clearance installation on three sides 

and adequate clearance to provide access for service in the front. 

A minimum of 2.5 – 3.5 feet clearance is recommended on the front 

end (Fig 4A-1).

These units are designed to be installed in a small room where they 

can be mounted above a water heater or recessed into a wall. The 

unit should be installed in Vertical Upflow position ONLY. 

If installing the air handler into a recessed wall, the unit must leave 

clearance to allow the removal of the front panels. The bottom of the 

unit should also rest on a sturdy platform or floor. The unit must be 

level to allow condensate drainage.

These air handlers come with an offset mounting bracket that at-

taches the air handler to the wall when the unit is flush mounted to 

the wall.

The drain lines must be installed with ¼” per foot pitch to provide free 

drainage. A condensate trap MUST be installed on the primary drain 

line to ensure proper drainage of the condensate. The trap must be 

installed in the drain line below the bottom of the drain pan (Fig. 

4C-1)

Since coil is upstream of the blower, all 

drains MUST be trapped or sealed. Failure 

to do so will result in condensate overflow 

from the drain pan. Airmark will NOT be responsible for any 

damages resulting from failure to follow these instructions.

CAUTION

!

The drain pan has primary (red) and secondary (white) drain connec-

tions. If a secondary drain line is required, it should be run separately 

from the primary and should terminate in a highly visible location. 

Condensate disposal through the secondary drain line indicates that 

the primary drain line is plugged and needs cleaning. If a second-

ary drain line will not be provided, plug the secondary drain. Drain 

plugs are NOT to be reused without plumbers tape or putty. Drain 

line connection should be finger tightened, then turned no more than 

one complete turn as needed to ensure a firm connection. DO NOT 

overtighten connection or damage may occur.

Fig 4A-1. Minimum Clearance for Air Handler

Fig 4C-1. Condensate Drain Trap

3. Inspection

Drain lines from the auxiliary drain pan 

should NOT be connected to the primary 

drain line of the coil.

CAUTION

!

ü

 On receiving the product, visually inspect it for any major shipping 

related damages. Shipping damages are the carrier’s responsibility. 

Inspect the product labels to verify the model number and options 

are in accordance with your order. Manufacturer will not accept dam-

age claims for incorrectly shipped product.

If the drain pan is constructed of nylon 

or plastic; use Teflon tape to connect the 

drain lines to the threads in the drain pan. 

DO NOT USE SOLVENT BASED PIPE DOPE. THIS WILL RE-

DUCE THE LIFE OF THE PAN.

CAUTION

!

Summary of Contents for GBW Series

Page 1: ...rsonal product or property caused due to installations violating regula tions In absence of local state codes refer to National Elec tric Code NFPA 90A 90B Uniform Mechanical Code WARNING When this unit is installed in an enclosed area such as a garage or utility room with any Carbon Monoxide producing devices i e automobile space heater water heater etc ensure that the enclosed area is properly v...

Page 2: ...om of the drain pan Fig 4C 1 Since coil is upstream of the blower all drains MUST be trapped or sealed Failure to do so will result in condensate overflow from the drain pan Airmark will NOT be responsible for any damages resulting from failure to follow these instructions CAUTION The drain pan has primary red and secondary white drain connec tions If a secondary drain line is required it should b...

Page 3: ...and have an out side vapor barrier to prevent formation of condensation 5 Installation Ensure that the unit is adequately sized The tonnage of the outdoor unit should never exceed the tonnage of this unit CAUTION The coil was manufactured with a dry ni trogen pre charge Release the pressure through the Schrader valve test port prior to installation If holding pressure is not present return coil to...

Page 4: ...ended by the outdoor unit manufacturer whenever pos sible The piston should be sized accord ing to the capacity of the outdoor unit CAUTION Fig 8A 1 Flowrator assembly components Failure to install the proper piston can lead to poor system performance and possible compressor damage WARNING I Installation I 1 Disassemble flowrator body using two wrenches and un screwing with a counterclockwise moti...

Page 5: ... MUST go into the distributor body towards the coil Failure to ensure this orientation will cause the piston to be bypassed during operation which might damage the outdoor unit CAUTION II 6 Replace the piston with one of the correct size Do not force the new piston into the body Make sure the piston moves freely in body II 1 Evacuate the system as per manufacturer guidelines and rec ommendations I...

Page 6: ... housing III 1 Disassemble the flowrator body using two wrenches Un screw the body with a counter clockwise motion Ensure that the TXV selected is compat ible with the refrigerant used in the out door system R22 or R410A TXV caps are painted green for R22 or pink for R410A In absence of col or the caps will be marked with the compatible refrigerant CAUTION The sensing bulb and TXV body MUST be pro...

Page 7: ... port of the TXV A Remove the valve stem from the Schrader port mounted on the suction line B Screw flare nut on TXV equal ization tube on to the Schrader valve stem III 10 Tighten all connections taking care to use proper back up III 12a Some Airmark coils come with a Schrader valve on the suc tion line If a Schrader port is present III 12b In some cases a suction line schrader port may not be pr...

Page 8: ...lb once the piping has cooled 7 Flow nitrogen through the piping when brazing 8 Braze both refrigerant line connections using proper brazing pro cedures 9 When all line connections are brazed perform a proper system evacuation procedure per the outdoor unit manufacturer instructions 10 Seal the penetration open ings where the lineset piping en ters the air handler cabinet 1 Following outdoor unit ...

Page 9: ...delay relay will send out a 24 volt signal to the low voltage terminal on the motor See Schematic Fig 22 1 Fan time delay periods are 30 seconds ON delay and 120 seconds OFF delay The Y wire from the thermostat is not connected at the air handler This wire goes directly to the outdoor unit 24 volt wiring to turn on the outdoor condensing unit when a call for cooling takes place The 24 volt common ...

Page 10: ...d be placed in the return air duct near the entrance to the air handler The factory provided air filter should be in place inside of the air handler 13 Air Volume Adjustment Table 13 1 Fig 13 1 1 Select a starting speed tap from the CFM table The blower motor has selectable speed taps labeled 1 thru 5 Fig 13 2 The speed taps are energized by 24 volts received from the time delay relay When two sta...

Page 11: ...ge the compressor After installation of the coil refer to the outdoor unit manufacturer for charging techniques and amount of charge If outdoor unit manufacturers charging instructions are unavailable then refer to instructions below to charge the system CAUTION Hot water flowing to the coil should be in the range of 120º 180º F Water at these temperatures can cause first degree burns Use of prope...

Page 12: ...ter temperature entering the hot water coils is 120 180ºF depending on the amount of heat required by the structure This is done with the unit energized and operating long enough for all temperatures to stabilize After all connections are made start up and check up must be per Table 16 1 CFM Delivered at Various External Statics CFM OUTPUT BTUH TEMP RISE 1 08 Note BTUH output should be computed by...

Page 13: ...a nently lubricated bearings and do not require further lubrication 7 Air filter replacement An air filter can restrict the airflow of air to the fan coil if it is not cleaned or replaced periodically When replac ing the air filter always replace with the same type and size as origi nally furnished with the unit 4 a Do not store combustible materials or use gasoline or other flammable liquids or v...

Page 14: ...l pump timer to circulate the hydronic loop independent of the thermostat 1 Noisy Pump System may not be totally purged of air Purge the system again as described in the start up section above 2 T P valve on water heater weeps This normally occurs when a backflow preventer has been installed in the cold water supply line to the water heater An expansion tank may be necessary to correct this proble...

Page 15: ...15 22 Wiring diagram for GFW models HIGH VOLTAGE disconnect all power sources prior to servicing Failure might lead to safety hazard Fig 21 1 ...

Page 16: ...16 23 Massachusetts Applicable Installation Diagram ...

Page 17: ...17 24 Wiring diagram for GBW models HIGH VOLTAGE disconnect all power sources prior to servicing Failure might lead to safety hazard Fig 22 1 ...

Page 18: ...18 25 Massachusetts Applicable Installation Diagram ...

Page 19: ...19 ...

Page 20: ...19 AirMark All Rights Reserved Revised 01 18 19 Subject to change without notice and without incurring obligation 373 Atascocita Rd Humble TX 77396 Phone 281 441 6500 Toll Free 800 423 9007 Fax 281 441 6510 www airmark ac com ...

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