AirMan SDG100S-3A2, Instruction Manual

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Table of Contents
TOC-1
1. Safety .................................................................................................................................................. 1- 1
1. 1 Caution before Operation........................................................................................................... 1- 2
1. 2 Caution during Operation ........................................................................................................... 1- 7
1. 3 Caution during Inspection and Maintenance.............................................................................. 1-10
1. 4 Safety Warning Labels ............................................................................................................... 1-13
2. Names of Components ..................................................................................................................... 2- 1
2. 1 Unit Appearance and Part Names........................................................................................... 2- 1
2. 2
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Components and Part Names ......................................................................................... 2- 2
2. 3 Instrument Panel ........................................................................................................................ 2- 4
2. 4 Warning and Emergency Display............................................................................................... 2- 5
2. 5 GFCI (GROUND-FAULT CIRCUIT INTERRUPTER) RECEPTACLES..................................... 2- 6
3. Transportation ................................................................................................................................... 3- 1
4. Installation.......................................................................................................................................... 4- 1
4. 1 Place and Conditions of Unit Installation.................................................................................... 4- 1
4. 2 Selecting Cable .......................................................................................................................... 4- 2
4. 3 Connecting Load ........................................................................................................................ 4- 2
4. 4 Grounding Method ..................................................................................................................... 4- 5
5. Operation............................................................................................................................................ 5- 1
5. 1 Check before Starting the Unit ................................................................................................... 5- 1
5. 2 Unit Operation ............................................................................................................................ 5- 6
5. 3 Stopping Procedures.................................................................................................................. 5-10
5. 4 Operating Procedures when Engine Fails to Start up on First Attempt...................................... 5-10
5. 5 Adjustment of frequency ............................................................................................................ 5-11
5. 6 Emergency Stop......................................................................................................................... 5-12
5. 7 Air Bleeding................................................................................................................................ 5-12
6. Periodic Inspection and Maintenance ............................................................................................. 6- 1
6. 1 Important Items at Periodic Inspection and Maintenance or after Maintenance ........................ 6- 1
6. 2 Daily Inspection and Keeping Operation Log............................................................................. 6- 2
6. 3 Inspection and Location of Componets...................................................................................... 6- 3
6. 4 First Maintenance at Initial 50 Hours.......................................................................................... 6- 5
6. 5 Maintenance Every 250 Hours................................................................................................... 6- 7
6. 6 Maintenance Every 300 Hours................................................................................................... 6- 9
6. 7 Maintenance Every 500 Hours................................................................................................... 6-10
6. 8 Maintenance Every 600 Hours................................................................................................... 6-11
6. 9 Maintenance Every 1000 Hours................................................................................................. 6-12
6.10 Maintenance Every 2000 Hours................................................................................................. 6-14
6.11 Periodic Inspection List .............................................................................................................. 6-15
7. Maintenance/Adjustment ..................................................................................................................
7- 1
7. 1 Automatic Shut-Down System ................................................................................................... 7- 1
7. 2 Maintenance of Battery .............................................................................................................. 7- 1
7. 3 Adjusting controller for automatic starting .................................................................................. 7- 2
7. 4 Troubleshooting .........................................................................................................................
7- 3
8. Storage of the Unit ............................................................................................................................ 8- 1
8. 1 Preparation for Long-term Storage ............................................................................................ 8- 1
9. Specifications .................................................................................................................................... 9- 1
10. Wiring Diagram ..................................................................................................................................10- 1
10. 1 Generator Wiring Diagram .........................................................................................................10- 1
10. 2 Engine Wiring Diagram ..............................................................................................................10- 5
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