background image

Introduction

Sure Stripe 3300 Specifications

1

Safety Warnings

2

Getting Started

Flushing

6

How to Flush

7

Setting Up

8

Starting Up

9

Pressure Relief Procedure

11

Repairs/Maintenance Instructions

Line Striping Operation

12

Airlessco 007X & XL Gun Repairs

14

Spray Gun Techniques

15

Spray Gun Operations

17

Line Striping Tip Charts

18

Troubleshooting

19

Low Spray Pressure Test

20

Inspection & Replacement of

Control Head

21

Replacement of Diaphram

21

Inspection & Replacement of

Control Valve, Ball & Seat

22

Inspection & Replacement of

Suction Valve

22

Inspection & Replacement of

Discharge Valve

23

Pressure Calibration

23

Replacement of Oil Seal

24

TABLE OF CONTENTS

Product Diagrams & Parts List

Airlessco Gun Components

13

Pump Head Assembly

25

Bearing House & Diaphragm

26

Handle Assembly Attachment

27

Gun Assembly Attachment

27

Gun Assembly

28

Throttle Assembly

28

Gun Holder Assembly

29

Frame Assembly

30

Swivel Wheel Assembly

31

Suction Assembly

31

Summary of Contents for Sure Stripe 3300

Page 1: ...RIPE 3300 AIRLESS LINE STRIPER SURE STRIPE 3300 AIRLESS LINE STRIPER Form No 001 436 January 19 2004 Manufactured by AIRLESSCO BY DUROTECH CO P O Box 8006 Moorpark CA 93020 8006 Ship to 5397 Commerce...

Page 2: ...Copyright 2004 Airlessco by Durotech All rights reserved All specifications are subject to change without notice...

Page 3: ...est 20 Inspection Replacement of Control Head 21 Replacement of Diaphram 21 Inspection Replacement of Control Valve Ball Seat 22 Inspection Replacement of Suction Valve 22 Inspection Replacement of Di...

Page 4: ...el wheel model can release the front wheel when striping curves and circles It s buile to last featureing a heavy duty frame and large pneumatic tires This makes for smooth straight lines even on bump...

Page 5: ...terial you were spraying with and have him read NOTE TO PHYSICIAN HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY OBSERVE ALL WARNINGS THIS SPRAYER IS FOR PROFESSIONAL USE ONLY MEDICAL ALERT Ai...

Page 6: ...arting of the sprayer ALWAYS INSPECT SPRAYING AREA ALWAYS keep spraying area free from obstructions ALWAYS make sure area has good ventilation to safely remove vapors and mists NEVER keep flammable ma...

Page 7: ...ailable and properly maintained SAFETY WARNINGS GROUNDING Ground the sprayer and other components in the system to reduce the risk of static sparking fire or explosion which can result in serious bodi...

Page 8: ...arge ground the spray unit paint bucket and spraying object Use only high pressure airless hoses approved for 3000 psi which is conductive 3 Remove spray tip before cleaning gun and hose Make contact...

Page 9: ...ineral spirits followed by soapy water then do a clean water flush 5 Storage Oil base paint Flush with mineral spirits Water base paint Flush with water then mineral spirits and leave the pump hose an...

Page 10: ...he RPM of engine by moving throttle all the way to the left Close the prime valve Refer to Fig 2 11 Point the gun into the metal pail and hold a metal part of the gun firmly against the pail Refer to...

Page 11: ...ing see Linestriping Operations page 4 for correct gun arm set up to get proper sized lines 1 Attach handle assembly Refer to Figure 5 Complete steps a d for both sides of the handle a Slide plate Ite...

Page 12: ...wise to the desired spray pressure max 2500 psi g Disengage the gun safety lock and you are ready to start spraying To stop the unit in an emergency or before performing any service or maintenance pro...

Page 13: ...spraying for even a minute lock the gun and submerge the gun nozzle into a small bucket of thinner compatible with the material sprayed Thinner will dissolve the build up of paint on the outside of th...

Page 14: ...S CLOGGED Follow Step 1 through 5 above Expect paint splashing into the bucket while relieving pressure during Step 5 If you suspect that pressure hasn t been relieved due to damaged prime pressure re...

Page 15: ...he mounting holes under the handle are usually used when the handle has been placed over the single wheel Experiment with different combinations to find the set up that you prefer 3 Setting up the gun...

Page 16: ...ng Screw 3 Guard Valve Seat Complete Valve Ball with Holder Valve Spring Unit Seals PTFE 2 Trigger Pin Washer 2 Gun Head Retainer Pin 2 Retainer 15 16 17 18 19 20 21 22 23 24 25 26 27 120 021 120 056...

Page 17: ...ng unit 9 out of the gun head 12 3 Clean gun head 12 bore with solvent and small brush Do not use any sharp objects to scrape away dried paint as they would cause leakage around the seal Reassembling...

Page 18: ...Equal amount of paint Equal spray distance Hold gun straight up and down TILTED G UN ANG LE causes uneven paint coating Shorter spray distance Excessive paint spray I n s u f f i c i e n t p a i n t...

Page 19: ...ys longer than actual paint spray stroke In that manner even blending and uniform paint coat thickness is achieved over the entire surface When the gun is in motion as the trigger is pulled it deposit...

Page 20: ...ttern Wrong tip Use nozzle with a narrow spray angle horns Thick skin on work Material too viscous Thin cautiously Application too heavy Reduce pressure and or use tip in next smaller nozzle group Coa...

Page 21: ...rn REPLACE SPRAY TIP FREQUENTLY Rev Tip for Striping Part Number 562 xxxST TIP IDENTIFICATION 1st 3 digitsidentifies it as aREV TIP for airless line striping Part Number 562 xxxST 4th digit is the fan...

Page 22: ...ted control valve See instructions for Pressure Calibration Unit primes pressure Too large tip size Exchange tips for smaller size Tips wear builds up but drops imme out after some time enlarging the...

Page 23: ...ION VALVE Inspection and replacement of Dischar ge and SuctionValves If Spray Pressure still low go to Step 3 STEP 3 CHECK DISCHARGE BALL STOP Prime pump Adjust maximum pressure Spray with 017 tip Rec...

Page 24: ...of its stroke by spinning the motor fan with a screw driver Finding the top of the stroke is best determined by placing your thumb on the diaphragm while turning the motor fan 3 Pryout the old diaphr...

Page 25: ...ol valve with ring seal into pump head Torque to 15 ft lbs 14 If a new control valve ball or seat is installed complete the Pressure Calibration Procedure A repair kit with the control ball and seat i...

Page 26: ...harge valve ball stop shoulder with multipurpose grease 9 Screw discharge seat into pump head and torque to 85 ft lbs 10 Drop discharge ball into discharge seat 11 Place spring with small side onto di...

Page 27: ...Remove nylon plug item 1 1 and O ring item 12 4 Remove snap ring item 5 and bronze bushing item 6 from the diaphragm hole of the bearing housing 5 Unscrew the four bolts item 14 attaching the bearing...

Page 28: ...Dia Suction Valve Ball Stop Discharge Valve Seat 10 11 12 13 14 15 16 17 18 19 115 007 115 016 115 017 115 050 115 024 115 025 115 027 115 028 115 031 115 034 Discharge Valve Ball Stop Control Valve S...

Page 29: ...ousing Screw 4 9 10 11 12 13 14 15 16 Front Plate O Ring Nylon Plug O Ring Bearing Ass y Screw 4 Oil Seal Key not shown 112 007 112 021 112 052 112 013 139 070 112 019 139 039 139 071 ITEM NO PART NO...

Page 30: ...1 2 3 4 5 305 108 305 051M 100 370 139 339 139 356 GUN ARM ASSEMBLY ATTACHMENT FIGURE 13 PARTS LIST 1 2 3 4 5 305 108 305 051M 305 044 139 339 305 076 Plate Clamp Adjustable Handle Frame Gun Arm ITEM...

Page 31: ...Lever ITEM NO PART NO DESCRIPTION FIGURE 15 PARTS LIST 28 1 136 218 1 305 150 1 120 008 1 032 012 1 100 177 1 120 000XL 1 032 028 55 561 029 1 561 002 PART DESCRIPTION PART DESCRIPTION 032 012 Gun Ad...

Page 32: ...5 158 Shoulder Screw 18 305 151 Clamp inner 7 305 156 Thrust Washer 2 19 113 027 Lock Washer 2 8 305 154 Bracket 20 305 153 Tube Gun Holder 9 116 100 Spring 21 143 027 Ball Glide 10 305 079 Wire Swive...

Page 33: ...ew 2 Brake Ass y Screw 4 Rubber Pad 2 Handle Rubber Grip 2 Cord Clamp 2 Screw 2 Nut 2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 301 533 119 026 305 144 143 029 301 170 112 058 100 369 301 165 100 621...

Page 34: ...113 021 Cotter Pin 119 035 Nut 3 8 16 136 223 Spring 136 230 Axel 5 8 x 5 50L 139 337A Wheel 140 035 Washer 670 x 370 140 053 Washer M18 x 3 0 140 055 Washer 375 x 2 0 143 029 Set Collar 260 029 Cast...

Reviews: