background image

Maintenance

3A1184G

11

Maintenance

Regular Maintenance

1.

Always stop the pump at the bottom of its stroke 
when you take a break or at the end of the day. This 
helps keep material from drying on the rod, damag-
ing the packings.

2.

Keep displacement pump packing nut/wet cup 1/3 
full of Airlessco Throat Seal Oil at all times. The 
TSO helps protect the packings and rod.

3.

Lubricate Connecting Rod Pin every 3 months.

Daily Maintenance

Inspect the packing nut daily. If seepage of paint into the 
packing nut and/or movement of the piston upward is 
found (while not spraying), the packing nut should be 
tightened just enough to stop leakage. Overtightening 
will damage the packings and reduce the packing life.

Oil and Lubrication Instructions

Electric Motor Maintenance

Lubrication

The motor is supplied with pre-lubricated ball bearings, 
lubricated for the life of the bearing.

Motor Brushes

Motor brushes need periodic inspection and replace-
ment as wear indicates. Standard Leeson brushes have 
an initial length of 1 and 1/4” and should be replaced 
when they are worn to a length of 5/8”. Brush wear is 
greatly influenced by individual application and it is rec-
ommended that brush wear be checked at early inter-
vals of operation in order to determine future required 
inspection.

To change the brushes:

1.

Unplug the machine.

2.

Remove the cover over the motor.

3.

Open the two covers at the rear of the motor.

4.

Loosen the screw under the brush.

5.

Pull out the wire.

6.

Push the brush retainer clip in and withdraw.

7.

Remove the worn brushes.

8.

Install new brushes in the reverse order.

To increase brush life, new brushes (Part #301146 for 
110 volt) need to have a run in period. After changing 
brushes, set the machine for spraying. With a bucket of 
Pump Conditioner and water, a 50’ 1/4” airless hose, air-
less gun and tip on unit, open the prime valve and switch 
on. The pump will now prime. With pump running in the 
prime mode, turn the pressure control knob to high pres-
sure. (The pump has to cycle fast with no pressure in 
the pump). Run the pump for 20 minutes and the 
brushes will be run in.

Sealed
Bearing

Oil impregnated sleeve - dip
in hot 10W oil when removed

Fill plug- unit has grease in gearbox from
factory and will not require changing.
(Grease - PN 301178)

Bleed (Weep Hole)

1 oz. SAE 30W Oi

- semi-annually

ti15992a

Summary of Contents for AllPro Mustang 11000 Series B

Page 1: ...MPa 207 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Gun Manual 312363 English 312364 Spanish 31...

Page 2: ...risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that...

Page 3: ...ed hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smoke in the spra...

Page 4: ...Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye prote...

Page 5: ...or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PE...

Page 6: ...imes pump and relieves pressure from gun hose and tip D Drain Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position Valve is in open position when t...

Page 7: ...that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling to relieve pressure Setup Connect the hose and gun 1 Remove the...

Page 8: ...gun trigger lock in engaged and there is no spray tip in the gun Refer to the separate instruction manual provided with gun for safety fea tures and how to engage the trigger lock 2 Pour enough clean...

Page 9: ...ob to minimum pressure place prime valve in prime open position and engage the gun trigger lock 12 If you are going to store the sprayer remove the suction tube or pump from the solvent pail force the...

Page 10: ...irits or Graco or Airlessco Pump Armor For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and gun filled with mineral spi...

Page 11: ...they are worn to a length of 5 8 Brush wear is greatly influenced by individual application and it is rec ommended that brush wear be checked at early inter vals of operation in order to determine fu...

Page 12: ...acing belt on pulleys and inserting the tensioner against belt ensure cogs on belt are engaged into cogs on pulleys before tightening belts Rotating upper pulley while holding the tensioner against th...

Page 13: ...locknuts evenly to 30 ft lb NOTE After all the rod locknuts are tight the alignment of both rods should allow easy assembly and disassem bly of the coupling If any binding loosen and retighten all the...

Page 14: ...ace piston holder in a vise Slide piston into the holder and lock in place with a 1 4 dowel 2 Use a 3 8 allen wrench to unscrew the outlet seat support 9 from the piston 3 Remove the outlet seat 8 O r...

Page 15: ...land 18 and place it on top of your assembled packings with rounded side down 6 Take assembled glands and packings 13 pieces and slide onto the lower half of the piston 7 Take the spacer 4 and slide o...

Page 16: ...hite O ring 14 into the groove around the suction seat 13 19 Take the completed suction valve assembly and place it into the bottom of the fluid body 3 with the rounded side fitting inside 20 Take the...

Page 17: ...l assembly 3 Use a 1 16 allen wrench loosen set screw in the poteniometer knob and remove knob and spacer 4 Using a 1 2 wrench or deep socket remove the nut from the potentiometer shaft assembly 5 Pul...

Page 18: ...led worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve 866428 Packings and or piston worn Tighten packing nut repack unit Unit does not maintain good spraying...

Page 19: ...1 5 3 5k ohms A faulty sensor usually reads no continuity open If the sensor passes all the tests see Pressure Control Knob Potentiometer Pressure Control Knob Poten tiometer Plug another potentiomet...

Page 20: ...ts remainder long solvents this is most likely to happen with material of low viscosity lacquers etc Clogged screens Extraneous material in paint Clean screen Course pigments Use coarse screen if orif...

Page 21: ...ree times repeatedly Sprayer shuts down and LED continues to blink four times repeatedly Pressure transducer is faulty or missing Check transducer connection Open drain valve Substitute new transducer...

Page 22: ...applied Pressure transducer faulty bad connection or broken wire Check transducer connection Open drain valve Substitute new transducer for transducer in sprayer If sprayer runs replace transducer Sp...

Page 23: ...y Ref Part Description Qty 1 867145 BASE 1 6 867077 BASE 1 2 301356 SPRING 1 7 867004 SWIVEL not shown 1 3 867377 O RING 1 8 867420 PLUG 3 8 2 4 867214 FILTER 60 MESH 1 9 867309 NIPPLE 3 8 M x 1 4 M 2...

Page 24: ...HOSE 3 8 X 16 LONG 1 82 867400 HOSE 83 867758 HOSE DRAIN 1 84 867759 CONNECTOR MALE 3 8 TUBE X 1 8 PIPE 1 86 865013 ADAPTER VALVE 1 87 865719 PRIME VALVE 1 120 CONTROL BOARD 1 121 867796 GASKET COVER...

Page 25: ...Parts 3A1184G 25 Notes...

Page 26: ...Parts 26 3A1184G Frame Parts Diagram 8 31 24 32 34 20 25 114 23 22 27 38 59 14 19 18 17 4 56 16 62 28 ti17476b ti17877a 111 110...

Page 27: ...PHILLIPS FLAT HD 2 25 117281 SPACER 6 X 312 2 27 867817 NUT HEX 2 28 867803 LABEL CONTROLS SL 1 31 301083 SWITCH TOGGLE 1 32 301150 BOOT RUBBER BLACK 1 34 256219 POTENTIOMETR ASSEMBLY 1 38 866049 CAB...

Page 28: ...am 57 68 65 67 76 78 77 77 70 71 52 79 63 69 72 74 75 66 65 64 73 60 58 60 59 115 13 12 53 54 10 6 61 5 83 85 137 138 139 140 69 80 81 49 49 51 50 50 48 135 136 147 94 148 46 145 149 150 150 151 151 1...

Page 29: ...NHEAD 13 60 301135 GROMMET 6 61 865180 TRIM EDGE RUBBER 2 63 301193 BRACKET TENSIONER 1 64 100057 SCREW CAP HEX HD 2 65 100214 WASHER LOCK 6 66 867704 WASHER PLAIN 5 16 NOMINAL 2 67 111303 NUT HEX 4 6...

Page 30: ...L INTAKE 1 12 866400 SUPPORT SUCTION SEAT 1 13 867574 SEAT T C 1 14 867390 O RING 5 677 PTFE 1 15 556562 O RING 121 VITON A 75 DURO 1 16 866241 NUT SUCTION 1 17 867689 PACKING VEE LEATHER 4 18 866018...

Page 31: ...ef Part Description Qty 1 301594 SUCTION ASSEMBLY includes 2 1 2 187147 INLET STRAINER 1 3 241920 THREADED DEFLECTOR 1 4 867759 MALE CONNECTOR 1 5 867758 DRAIN HOSE includes 4 1 6 866211 CLIP 1 7 24D6...

Page 32: ...3 5 6 7 Ref Part Description Qty Ref Part Description Qty 1 CORD 3 301083 TOGGLE SWITCH 3 331168 120V 1 5 PRESSURE CONTROL ASSEMBLY 5 118046 110V 1 6 243222 TRANSDUCER 1 301101 240V 1 7 256219 POTENTI...

Page 33: ...imum Maximum working pressure 3000 psi 20 7 MPa 207 bar Maximum delivery gpm lpm SL800 079 3 0 SL1100 Mustang 11000 1 0 4 0 Maximum tip size SL800 029 SL1100 Mustang 11000 031 Fluid outlet npsm 1 4 in...

Page 34: ...r or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material...

Reviews: