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Airglas, Inc.

 Manual # GLH3000-105 

6 | 

P a g e

 

MANUAL REVISION B  

 

 

 

 

 

 

27 July 2011 

THIS MANUAL INCLUDES INFORMATION PROPRIETARY TO 

Airglas, Inc.

 AND SHALL NOT BE USED TO MANUFACTURE OR REPRODUCE ANY PART OR 

ASSEMBLY WITHOUT THE PRIOR WRITTEN PERMISSION OF

 

Airglas, Inc.

 

 

 

 

1.0   Introduction & Description 

 

Introduction:  

Airglas, Inc. has designed and manufactured for more than fifty-five years, a full line of 

composite skis that dramatically increases the usefulness of the aircraft by allowing it to operate on snow 
or frozen surfaces.
 

The installation of the GLH3000 Hydraulic Wheel Ski Kit allows the Piper PA-18, PA-

12, CC-18, S-18-180 and Sky International, Inc. (Aviat) A-1 series aircraft to operate on paved or 

hard surfaces, and snow. The ski is pushed down as a sliding door closes the opening in the ski and 

causes the tire to ride up on top of the door.  The skis are actuated by a hydraulic cylinder on each 

ski and an electric/hydraulic or hand pump to provide operating pressure. The door closes off the 

wheel opening, thus creating the performance characteristics of a “straight ski”. When the airplane is 

on snow, deploying to the ski position dramatically improves the takeoff performance (compared to 

other skis). The simplicity of this design allows for a low maintenance high performance ski kit. This 

is a design that Airglas, Inc. started in the year 2004, using the successful LH4000 as a platform. 

 

Description:  The GLH3000 ski installation consists of essentially 3 systems;  

                                                                                                                                                             

1. The Mechanical System – This includes the ski with all attaching hardware (interface to the 

gear leg) and the rigging components. 

2. The Hydraulic System – This includes hydraulic lines (both onboard and external), hydraulic 

actuating cylinders (on the skis), all the hydraulic fittings on the skis, and the hydraulic pump.           

 3. The Electrical System – This includes pressure switches, a circuit breaker, wiring, a control 

switch and indicator lights (the electric pump is covered under the hydraulic system). 

                                                                                                                                                 

Instructions for installation of this kit are detailed within this manual. 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page Revision B

 

Summary of Contents for GLH3000 Nose Ski

Page 1: ...T OR ASSEMBLY WITHOUT THE PRIOR WRITTEN PERMISSION OF Airglas Inc Airglas Inc Instructions for Continued Airworthiness Including Installation Maintenance and Service Instructions MANUAL NO GLH3000 105...

Page 2: ...ION B 27 July 2011 THIS MANUAL INCLUDES INFORMATION PROPRIETARY TO Airglas Inc AND SHALL NOT BE USED TO MANUFACTURE OR REPRODUCE ANY PART OR ASSEMBLY WITHOUT THE PRIOR WRITTEN PERMISSION OF Airglas In...

Page 3: ...Revision Distribution of Changes A new copy of the revised manual or affected pages will be maintained on the Airglas Inc website Page Revision B REV LEVEL REV DATE Page REV BY EXPLANATION OF REVISIO...

Page 4: ...CTION AND DESCRIPTION 6 B PLACARDS AND MARKINGS 7 B INSTALLATION 8 9 B CONTROL AND OPERATION 10 A SERVICING INFORMATION 11 A INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 12 13 A SPECIFICATIONS with WEIGHT...

Page 5: ...THOUT THE PRIOR WRITTEN PERMISSION OF Airglas Inc Sections Page 1 0 Introduction and Description 6 2 0 Placards and Markings 7 3 0 Installation Ski Attachment 8 9 4 0 Control and Operation 10 5 0 Serv...

Page 6: ...lic or hand pump to provide operating pressure The door closes off the wheel opening thus creating the performance characteristics of a straight ski When the airplane is on snow deploying to the ski p...

Page 7: ...8 MPH All Models o The upper part of the green arc is located at 110 MPH PA 18 Series Place Airspeed Restriction Placard on instrument panel immediately adjacent to Airspeed Indicator and in full view...

Page 8: ...etween the exiting holes 2 The brake lines may have to be modified or changed to allow for the new position of the caliper 3 Prior to initial ski installation the aircraft will need to be hoisted or j...

Page 9: ...ines must be routed and secured so that they do not interfere with flight controls and are not able to chafe See Note 1 5 Power supply and control wires for the pump must be routed through the aircraf...

Page 10: ...ill remain lit as long as the skis are extended 2 When the switch is pressed down the door will retract and expose the tire While the switch is held down an operation indicator green light will illumi...

Page 11: ...e tire The cartridge wheel bearings should be replaced when damaged When the tire has worn more than 50 the wheel should be replaced The rigging is made up of galvanized steel 5 32 cable for the ice c...

Page 12: ...PERATIONAL CHECKS 10 14 Check 10 hour or 14 day inspection 1 CHECK Bungees cables clevis pins cotter pins nuts bolts and attach fittings for security 2 CHECK Cylinders for leaks at the seals and fitti...

Page 13: ...ulic pump for secure mounting wiring condition reservoir for contaminants or sediment and leaks Inspect internal and external hydraulic lines for security chafing and leaks Service with MIL H 5606 Hyd...

Page 14: ...Airglas Inc AND SHALL NOT BE USED TO MANUFACTURE OR REPRODUCE ANY PART OR ASSEMBLY WITHOUT THE PRIOR WRITTEN PERMISSION OF Airglas Inc 7 0 Ski Specifications Ski Specifications are as follows Length 7...

Page 15: ...ly Correction Reconnect the hydraulic supply lines to opposite ports on the pump and reverse the pump power polarity Problem Skis do not cycle smoothly or have pulsing or incomplete actuation Correcti...

Page 16: ...THOUT THE PRIOR WRITTEN PERMISSION OF Airglas Inc 9 0 Drawings and Diagrams Descriptive Data List No GLH3000 I ICA Installation Maintenance GLH3000 105 Rev B 27 July 2011 Ski Installation Piper PA 18...

Page 17: ...THE PRIOR WRITTEN PERMISSION OF Airglas Inc 10 0 Engineering Changes and Amendments In the event that a change or amendment is made to the design components or procedures contained within this manual...

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