Aircel DHT-100 Installation And Operation Manual Download Page 27

High Inlet Temperature Refrigerated Air Dryer

27

NON-FLAMMABLE GAS MIXTURE MSDS - 50040 

  

 

EFFECTIVE DATE:  APRIL 19, 2005 

PAGE 3 OF 5 

8. EXPOSURE CONTROLS - PERSONAL PROTECTION

VENTILATION  AND  ENGINEERING  CONTROLS

:    No  special  ventilation  systems  or  engineering  controls  are  needed  under  normal 

circumstances of use.  As with all chemicals, use this gas mixture in well-ventilated areas.  If this gas mixture is used in a poorly-ventilated area, 

install automatic monitoring equipment to detect the levels of Phosphine and Oxygen. 

RESPIRATORY PROTECTION

:  No special respiratory protection is required under normal circumstances of use. Maintain Phosphine levels below 

50% of the TLV (TLV = 0.3 ppm) and oxygen levels above 19.5% in the workplace. Use supplied air respiratory protection when Phosphine levels 

exceed 50% of the TLV (TLV = 0.3 ppm), oxygen levels are below 19.5%, or during emergency response to a release of this gas mixture.  During 

an emergency situation, before entering the area, check the concentration of Phosphine and Oxygen.  If respiratory protection is required, follow the 

requirements of the Federal OSHA Respiratory Protection Standard (29 CFR 1910.134), or equivalent State standards.

EYE PROTECTION

:  Safety glasses.  If necessary, refer to U.S. OSHA 29 CFR 1910.133 or appropriate Canadian Standards. 

HAND PROTECTION

:  Wear leather gloves when handling cylinders.  Chemically resistant gloves should be worn when using this gas mixture.  If 

necessary, refer to U.S. OSHA 29 CFR 1910.138 or appropriate Standards of Canada. 

BODY PROTECTION

:  No special protection is needed under normal circumstances of use.  If a hazard of injury to the feet exists due to falling 

objects, rolling objects, where objects may pierce the soles of the feet or where employee’s feet may be exposed to electrical hazards, use foot 

protection, as described in U.S. OSHA 29 CFR 1910.136.

9. PHYSICAL and CHEMICAL PROPERTIES 

The following information is for Nitrogen, the main component of this gas mixture.

GAS DENSITY @ 32°F (0

°

C) and 1 atm:

.072 lbs/ ft

3

 (1.153 kg/m

3

)

FREEZING/MELTING POINT @ 10 psig:

 -345.8°F (-210°C)   

BOILING POINT

:  -320.4°F (-195.8°C) 

SPECIFIC GRAVITY (air = 1) @ 70°F (21.1°C):

  0.906 

 

pH

:  Not applicable. 

SOLUBILITY IN WATER  vol/vol @ 32°F (0

°

C) and 1 atm:

  0.023 

MOLECULAR WEIGHT:  

28.01

EVAPORATION RATE (nBuAc = 1):

  Not applicable. 

 

EXPANSION RATIO:

  Not applicable. 

VAPOR PRESSURE @ 70°F (21.1°C) (psig)

:  Not applicable.   

SPECIFIC VOLUME (ft

3

/lb)

:  13.8 

COEFFICIENT WATER/OIL DISTRIBUTION

:  Not applicable. 

The following information is for Air, a balance gas:

The following information is for Air, a balance gas:

BOILING POINT

: -317.8

°

F (-194.3

°

C)     

FREEZING/MELTING POINT (@ 10 psig:

  -216.2

°

C (-357.2

°

F)

SOLUBILITY IN WATER Vol/Vol at 0

°

C (32

°

F)

: 0.0292 

 

MOLECULAR WEIGHT: 

 28.975

SPECIFIC GRAVITY (air = 1) @ 70°F (21.1°C):

  1   

 

pH

:  Not applicable. 

EVAPORATION RATE (nBuAc  = 1):

  Not applicable. 

 

EXPANSION RATIO

:  Not applicable. 

ODOR THRESHOLD

:  Not applicable.     

SPECIFIC VOLUME (ft

3

/lb)

:  Not applicable for Air; 13.8 (for Nitrogen) 

VAPOR PRESSURE @ 21.1°c; 70°F (psig)

:  Not applicable.   

COEFFICIENT WATER/OIL DISTRIBUTION

: Not applicable. 

The following information is for the gas mixture:

APPEARANCE AND COLOR

:  This gas mixture is a colorless, odorless gas. 

HOW TO DETECT THIS SUBSTANCE (warning properties):  

In terms of leak detection, fittings and joints can be painted with a soap solution 

to detect leaks, which will be indicated by a bubble formation. 

10. STABILITY and REACTIVITY

STABILITY

:  Normally stable in gaseous state. 

DECOMPOSITION  PRODUCTS

:    Due  to  components  of  this  gas  mixture  (1,1,2-Trichloro-1,1,2-trifluoroethane,  Tetrafluoromethane, 

Trichlorofluoromethane, and Dichlorodifluoromethane), if exposed to fire, this gas mixture may decompose yielding toxic products (i.e. hydrogen 

fluoride, phosgene, hydrogen chloride, carbonyl fluoride). The other components of this gas mixture do not decompose, per se, but can react with 

other compounds in the heat of a fire. 

MATERIALS WITH WHICH SUBSTANCE IS INCOMPATIBLE

:  Titanium will burn in Nitrogen (a main component of this gas mixture).  Lithium 

reacts slowly with Nitrogen at ambient temperatures. Components of this gas mixture (1,1,2-Trichloro-1,1,2-trifluoroethane, Tetrafluoromethane,

Trichlorofluoromethane,  and  Dichlorodifluoromethane)  are  incompatible  with  sodium,  potassium,  calcium,  zinc,  and  magnesium,  powdered

aluminum, and alloys of these metals.   

HAZARDOUS POLYMERIZATION

:  Will not occur.  

CONDITIONS TO AVOID

:  Contact with incompatible materials.  Cylinders exposed to high temperatures or direct flame can rupture or burst. 

11. TOXICOLOGICAL INFORMATION

TOXICITY DATA

: The following toxicology data are available for the components of this gas mixture: 

DICHLORODIFLUOROMETHANE:

LC (Inhalation-rat) > 80 pph/4 hours 

LC

50

  (Inhalation-mouse)  3348  gm/m

3

/3

hours:  Behavioral:  sleep,  tremor, 

excitement 

LC

50

 (Inhalation-rabbit) 80 pph/30 minutes 

LC

50

  (Inhalation-guinea  pig)  80  pph/30 

minutes

TCLo  (Inhalation-Human)  200000  ppm/30 

minutes: 

conjunctive, 

fibrosing 

alveolitis, liver changes 

TCLo  (Inhalation-rat)  4136  mg/m

3

/8

hours/6  weeks-intermittent:  chronic 

pulmonary edema; Related to Chronic 

Data: death 

TCLo (Inhalation-rat) 3997 mg/m

3

/90 days-

continuous: 

Lungs, 

Thorax,  or 

Respiration: 

chronic 

pulmonary 

edema; death 

TCLo  (Inhalation-monkey) 3997  mg/m

3

/90

days-continuous:  Lungs,  Thorax,  or 

Respiration: chronic pulmonary edema 

TCLo  (Inhalation-rabbit)  3997  mg/m

3

/90

days-continuous:  Lungs,  Thorax,  or 

Respiration: chronic pulmonary edema 

TCLo  (Inhalation-guinea  pig)  3997 

mg/m

3

/90  days-continuous:  Lungs, 

Thorax,  or  Respiration:  chronic 

pulmonary  edema;  Liver:  hepatitis 

(hepatocellular  necrosis),  diffuse; 

Related to Chronic Data: death 

LD (Oral-rat) > 5600 

µ

g/kg

TDLo  (Oral-rat)  2548  mg/kg/26  weeks-

intermittent:  Behavioral:  alteration  of 

classical conditioning; Blood: changes 

in 

erythrocyte 

(RBC) 

count; 

Biochemical: 

Enzyme 

inhibition, 

induction, or change in blood or tissue 

levels: true cholinesterase 

1,1,1,2-TETRAFLUOROETHANE:

LC

50

 (Inhalation-Rat) 1500 gm/m

3

/4 hours 

LC

50

  (Inhalation-Mouse)  1700  gm/m

3

/2

hours

LC (Inhalation-Dog) > 32 pph/1 hour 

TCLo (Inhalation-Rat) 50,000 ppm/6 hours/2 

years-intermittent: 

Tumorigenic: 

neoplastic 

by 

RTECS 

criteria; 

Endocrine: tumors 

TCLo  (Inhalation-Rat)  30  pph/6  hours: 

female  6-15  day(s)  after  conception: 

Reproductive:  Maternal  Effects:  other 

effects;  Effects  on  Embryo  or  Fetus: 

fetotoxicity  (except  death,  e.g.,  stunted 

fetus)

TRICHLOROFLUOROMETHANE:

TCLo  (Inhalation-Human)  50,000  ppm/30 

minutes:  Sense  Organs  and  Special 

Senses  (Eye):conjunctive  irritation; 

Lungs, Thorax, or Respiration: fibrosing 

aleveolitis; Liver: other changes 

LD (Oral-Rat) > 352 mg/kg 

LD

50

  (Intraperitoneal-Mouse)  1743  mg/kg: 

Behavioral:  convulsions  or  effect  on 

seizure threshold 

LC

50

  (Inhalation-Rat)  13  pph/15  minutes: 

Behavioral: tremor, convulsions or effect 

on seizure threshold; Lungs, Thorax, or 

Respiration: respiratory depression 

LC

50

 (Inhalation-Mouse) 10 pph/30 minutes 

LC

50

 (Inhalation-Rabbit) 25 pph/30  

LC

50

 (Inhalation-Guinea  Pig)  25  pph/30 

minutes

TCLo (Inhalation-Rat) 12,000 ppm/4 

hours/days-intermittent: Brain and 

Coverings: other degenerative changes; 

Lungs, Thorax, or Respiration: chronic 

pulmonary edema

1,1,2-TRICHLORO-1,1,2-

TRIFLUOROETHANE:

TCLo  (Inhalation-Human)  4300  mg/m

3

/5

Days-intermittent: Brain and Coverings: 

recordings from specific areas of CNS 

TCLo  (Inhalation-Human)  178  mg/m

3

/10

years-intermittent: 

Behavioral: 

headache

Open  Irritation  Test  (Skin-Rabbit)  500  mg: 

Mild

Standard  Draize  Test  (Skin-Rabbit)  500 

mg/24 hours: Mild 

LD

50

  (Oral-Rat)  43  gm/kg:  Behavioral: 

somnolence 

(general 

depressed 

activity); 

Gastrointestinal: 

other 

changes; Skin and Appendages: hair 

LD

50

 

(Intravenous-Mouse)  9  gm/kg: 

Autonomic  Nervous  System:  other 

(direct) 

para-sympathomimetic; 

Behavioral: altered sleep time (including 

change  in  righting  reflex);  Skin  and 

Appendages:  dermatitis,  other  (after 

systemic exposure) 

LD

50

 (Unreported-Mouse) 40 gm/kg 

LDLo (Oral-Rabbit) 17 gm/kg 

LC

50

  (Inhalation-Rat)  38,500  ppm/4  hours: 

Behavioral: 

general 

anesthetic, 

excitement, ataxia

Summary of Contents for DHT-100

Page 1: ...advise of safety precautions and or standard practices Obey these signal words as defined below DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious...

Page 2: ...ulted before installing to verify local codes and installation procedures In the absence of such codes install unit according to the National Electric Code NFPA No 70 latest edition A qualified instal...

Page 3: ...njury Shut Down Procedures 15 Shut Down Emergency 15 Short Term Shut Down 15 Service Information 16 Maintenance 16 Troubleshooting 18 Electrical 18 Refrigeration 18 Condensate Removal 19 Other 19 Trou...

Page 4: ...4 Refrigerated Dryer Serial Plate Label For Mfg Personnel Affix Label Here if Data Sheet on pg 3 was not completed Aircel DHT Series Models 20 125...

Page 5: ...n Skin Eye Irritant Use proper safety and protective equipment including chemical safety goggles or face shield and impervious gloves when handling refrigerants Exercise care to ensure that liquid ref...

Page 6: ...he air to refrigerant heat exchanger where air temperature is lowered to the 48 to 50 F range This dramatic temperature drop condenses water and oil The mixture of cold air and condensation then flows...

Page 7: ...ger where it is pre cooled by outgoing air from the air to refrigerant heat exchanger This energy saving heat exchanger provides several advantages such as a reduction of the heat load imposed on the...

Page 8: ...o refrigerant heat exchanger refrigerant inlet air refrigerant refrigerant outlet exiting air incoming air stainless steel mist eliminator pre cooler heater Typical Schematic Flow Diagram 40 125 scfm...

Page 9: ...ion it is recommended that immediately upon receipt of the unit the system is checked for the following 1 Inspect unit on delivery 2 Report any damage to the delivery carrier 3 Request a written inspe...

Page 10: ...lugs and frame only Do not lift by piping Installation Codes and Procedures WARNING Follow proper lock out tag out procedures before performing service or maintenance work Electrical installation must...

Page 11: ...proper operation at the conditions noted on the serial plate label 5 Provide adequate power supply See Rating and Specification information section Make all electrical connections to the dryer as sho...

Page 12: ...12 Typical Installation Aircel DHT Series Models 20 125 Typical Installation...

Page 13: ...and retest all leaks 7 Verify that all instrumentation pressure gauge s and drain air tubing fittings are tight 8 Ensure that the air system has come up to full pressure and has filled the high inlet...

Page 14: ...the timer should be adjusted to open the drain solenoid just long enough to discharge the accumulated condensate Set the timer so that only air discharges at the end of the open period Recommended in...

Page 15: ...Procedures Shut Down Emergency The high inlet temperature series refrigerated air dryer system can be shut down under any conditions and at any time by turning the unit off at the dryer or at the mai...

Page 16: ...prior to performing any maintenance activity on the dryer Daily With the dryer on line Verify the operating pressure temperature and flow rate are correct and conform to those listed in the Rating and...

Page 17: ...e O ring is not secured important 3 The same procedure applies when removing the filter separator for changing the element if applicable Hot Gas By Pass Adjustment Check the refrigerant suction pressu...

Page 18: ...aker fuse disconnect to determine if there is electrical power to the unit A quick check should determine if the power switch is turned on and the unit is running After determining that the power is s...

Page 19: ...ipped with automatic drain override switch push manual override button to test drain flow Ensure automatic electronic timer if applicable is functioning properly Ensure moisture separator and coalesce...

Page 20: ...r system not working properly or not working Refrigeration compressor stopped due to plugged or dirty condenser coil Clean condensing coil and ensure adequate ventilation of unit Refrigeration compres...

Page 21: ...hin 8 12 of rating on data plate Low water flow or pressure to water cooled condenser Check water flow and or pressure and adjust according to specifications Defective fan control cycling switch Repla...

Page 22: ...beams loosened during shipping Check all screws and bolts on dryer system and tighten Loose mounting bolts bent fan blade or worn bearings on condenser fan motor Tighten bolts straighten or replace fa...

Page 23: ...lower ambient temperature Compressed air temperature entering the refrigeration dryer is too high Check compressed air inlet temperature to ensure it is within the operating parameters listed in the D...

Page 24: ...Low refrigerant suction pressure suction gauge reading out of range and or refrigeration compressor covered with ice Refrigeration circuit hot gas bypass valve out of adjustment or defective Contact...

Page 25: ...000 NIOSH REL TWA 1000 DFG MAKs TWA 1000 PEAK 2 MAK 15 min average value 1 hr interval DFG MAK Pregnancy Risk Classification C Carcinogenicity TLV A4 Trichlorofluoromethane Freon 11 75 69 4 0 2 0 NE 1...

Page 26: ...fect after over exposure to this gas mixture must be taken for medical attention Rescuers should be taken for medical attention if necessary Take a copy of the label and the MSDS to physician or other...

Page 27: ...act with other compounds in the heat of a fire MATERIALS WITH WHICH SUBSTANCE IS INCOMPATIBLE Titanium will burn in Nitrogen a main component of this gas mixture Lithium reacts slowly with Nitrogen at...

Page 28: ...have not been determined for the components of this gas mixture 12 ECOLOGICAL INFORMATION ENVIRONMENTAL STABILITY The gas will be dissipated rapidly in well ventilated areas 1 1 2 Trichloro 1 1 2 tri...

Page 29: ...1 1 2 trifluoro ethane Rhode Island Hazardous Substance List Trichlorofluoromethane Dichlorodifluoromethane Oxygen Texas Hazardous Substance List Trichlorofluoromethane Dichlorodi fluoromethane 1 1 2...

Page 30: ...30 Wiring Diagram SCFM Rated 20 to 50 Models 1 Phase 120 Volt 60 Hz Aircel DHT Series Models 20 125...

Page 31: ...High Inlet Temperature Refrigerated Air Dryer 31 Wiring Diagram SCFM Rated 75 to 100 Models 1 Phase 120 Volt 60 Hz...

Page 32: ...32 Wiring Diagram SCFM Rated 125 Model 1 Phase 208 230 Volt 60 Hz Aircel DHT Series Models 20 125...

Page 33: ...33 Service Notes Date Service Performed Notes High Inlet Temperature Refrigerated Air Dryer...

Page 34: ...34 Service Notes continued Date Service Performed Notes Aircel DHT Series Models 20 125...

Page 35: ...Service Notes continued Date Service Performed Notes 35 High Inlet Temperature Refrigerated Air Dryer...

Page 36: ...orrosion lack of proper maintenance incorrect installation modification or misapplication of equipment Routine maintenance or adjustment required under normal operation as outlined in the Aircel opera...

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