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aircaddy web page27   04/04/12

For Mountain Bicycles with Flat Bars (optional)

Step-13C 

Place bike with fork mount into the box. Place the fork mount over the threaded studs

protruding through the bottom of the box. Choose the pair of holes in the fork mount which allow the head
tube to be as close as possible to the front of the box without touching. Place two wing nuts over the
threaded studs and tighten clockwise. Strap the handlebars to the sprocket side of the box at two points. If
possible, lower the seat on the bicycle or place the seat in the plastic bag provided on the sprocket side of
the box. The crank arms should be perpendicular to the floor for the best fit.

Summary of Contents for K8350

Page 1: ... AirCaddy 1 T3230 00 METAL WHEEL TRUCK 1 B1382 00 5MM AND 6MM ALLEN 6 B1220 00 FLAT NYLON TIES 1 B1350 00 2 INCH WIDE TAPE AND DISPENSER aIRCADDY com Worldwide Cycling Solutions Through Creative Innovations 1 T3197 00 METAL FORK MOUNT aircaddy web page 20 04 03 12 98 1 S7035 00 7MM AXLE WASHER 2 C3750 00 SMALL CORRUGATED INSERTS 2012 K9100 COMPACT Because of the constant evolution of our products ...

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Page 3: ...that it completely closes the bottom of the box This will match up the number 2 with 2 Tape the free edges of the box closed with six or seven strips to bridge the edges as shown Place the strips approximately 8 inches apart Then use a long continuous strip to completely seal the edges of the box No 2 Step 6 The side flaps should be flipped over to begin forming the closed bottom of the box Bottom...

Page 4: ...s from the inside of the box to the outside Step 9Locate the ground transit plate You may substitute the wheel truck for the ground transit plate if you purchased the K8350 kit Place the wheel truck or ground transit plate at the front of the bottom of the box so that the studs go through the holes into the box This will connect number 3 on the wheel truck or ground tran sit plate with 3 on the co...

Page 5: ...nsert on a flat surface Have the side with thAʼs closest to you Crease the folds so they show the two letterAʼs H F Crease the three folds at the near end as shown E Put both inserts into the shell D Step 11 Fold each large insert as shown Then fit both inserts into the shell of the box Be sure to lock the tab of the inserts at the rear of the shell as show in steps F G and H G A Your first fold Y...

Page 6: ... the fork mount on a flat surface outside the box Depending on your wheel size orient the fork mount as shown Insert the fork into the fork mount and tighten the wing nut clockwise Place the bike with fork mount attached into the box Place the fork mount over the threaded studs protruding through the bottom of the box Choose the pair of holes in the fork mount which allow the handlebar to be as cl...

Page 7: ...k mount and tighten the wing nut clockwise Use as many washers as necessary to prevent interference Remove the front 2 or 4 handlebar stem bolts using the allen wrench provided Rotate the stem and fork so that the stem faces the back wheel as shown Upon reinstallation always tighten the handlebar stem bolts to the recommended manufacturers torque settings found in the bicycle owners manual Front b...

Page 8: ...s in the fork mount which allow the head tube to be as close as possible to the front of the box without touching Place two wing nuts over the threaded studs and tighten clockwise Strap the handlebars to the sprocket side of the box at two points If possible lower the seat on the bicycle or place the seat in the plastic bag provided on the sprocket side of the box The crank arms should be perpendi...

Page 9: ...ar of the box to the point where they lightly press against the bicycleʼs seat stays and or chain stays Do not let the inserts touch the chainrings chainwheels SMALL INSERT D C A E B Position the rear wheel to the right of center to provide more protection for the rear derailleur Always shift the rear derailleur into the largest rear sprocket for shipping ...

Page 10: ...hain Use two ties to secure the wheel to the side of the box Step 15 Place your saddle with seatpost into the small white draw string bag and secure it to the chain side of the box with one tie Use one more tie to secure the white draw string bag about half way down to prevent the bag from swinging ...

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Page 12: ... parts it determines to be defective for lifetime of the original owner Note the cardboard box is designed for 4 6 trips and is not covered in this warranty When the outer shell is worn out the K9100 replacement shell is available to the original owner with proof of purchase This warranty applies only to the original owner and is nontransferable AirCaddy cannot be responsible for failures due to i...

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