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© Copyright AirBench Ltd 2016 

 

Page 9 of 20 

COMMISSIONING 

 

General 

The initial commissioning and testing of your AirBench has been performed prior to delivery. However, as part 
of in-house commissioning we recommend that you complete the following tasks and record the results as 
appropriate in the system logbook. 

In House Commissioning 

The following tasks should be completed by a responsible person; for example, the Health and Safety Officer, 
or Director, responsible for this process. 

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Review the commissioning certificate for this unit, in particular any notes made by our engineer in relation to 
use. 

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Ensure all operators are trained to use this machine and are aware of the effective capture zone in which 
they should aim to work. 

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Ensure all operators are aware of the filter maintenance routine required for this machine. 

Once complete, you should note this on the commissioning certificate and retain the certificate for future 
reference. 

As operating conditions vary, each installation will vary in maintenance needs and this is best established by 
empirical means, regularly checking filter condition in the first weeks of operation to establish a procedure. 
Reduced airflow is a key indication of filter condition. If the filter pressure gauge on the front of the unit is 
showing in the red zone, this indicates low airflow and filters should be checked and cleaned or changed 
promptly, according to the instructions contained within this manual. 

We recommend keeping the commissioning certificate, Quick Start guide, and logbook with the machine at all 
times for operator access. 

If in doubt please contact the manufacturer quoting the machine serial number. 

Fume Extraction Units 

The effectiveness of carbon filtration improves as airspeed is lowered allowing fumes to spend longer passing 
through the filters. A speed controller is supplied with carbon filtered units to allow airflow to be adjusted to the 
optimum level. 

We therefore recommend adjusting the speed controller provided to the lowest level at which extraction is still 
effective and marking this operation point on the speed controller. Ongoing adjustment may be required as 
filters become blocked with use. 

 

 

Summary of Contents for RP1212

Page 1: ...ight AirBench Ltd 2016 Page 1 of 20 AirBench RP Range Operation and Maintenance This Edition 3rd December 2019 AirBench Ltd 6b Commerce Way Colchester CO2 8HR www airbench com 44 0 1206 791191 AIRBENC...

Page 2: ...ng 9 GENERAL 9 IN HOUSE COMMISSIONING 9 FUME EXTRACTION UNITS 9 Operation 10 PRIOR TO USE 10 GENERAL USE 10 FILTER CLEANING 10 Maintenance 12 FILTER CARE 12 SPARES 13 OTHER ROUTINE MAINTENANCE 14 Acce...

Page 3: ...Copyright AirBench Ltd 2016 Page 3 of 20 TECHNICAL DATA 19 Declaration of Conformity 20 AIRBENCH LTD...

Page 4: ...ccessed via the removable front panel ensure the tank is regularly checked for moisture and drained if required Air supply should always be clean and moisture free Use the AirBench only for the design...

Page 5: ...X regulations to ensure the AirBench is located in an area rated suitable for the specification of the AirBench This unit is not suitable for explosive dusts Do not use for any unapproved materials Be...

Page 6: ...e information About AirBench AirBench is a self contained down draught extraction bench which utilises a fan and filter combination selected for your specific application to extract and filter dust fu...

Page 7: ...50Hz Certain models can be supplied with 110V 1Ph 50Hz internal fans if specified in advance this is noted on the front left of each unit where applicable BS7671 requires that the lead is appropriate...

Page 8: ...eaded inserts are fitted to the base of the bench to allow attachment of the deflector To fit position the deflector skirt and use the bolts to fix to the base of the bench Where a front deflector is...

Page 9: ...will vary in maintenance needs and this is best established by empirical means regularly checking filter condition in the first weeks of operation to establish a procedure Reduced airflow is a key ind...

Page 10: ...n the gauge is showing within the RED zone check the filter condition they may require cleaning or replacement Your AirBench has a zone above the surface in which capture is most effective extending b...

Page 11: ...nning at full power press and hold the Green button on the front of the unit for approximately 2 seconds The first pulse will fire and the air tank will begin to recharge The second and third filters...

Page 12: ...Take precautions and wear appropriate PPE when handing filters They may contain hazardous dusts MAIN FILTER ACCESS Main Cartridge Filters are accessed by turning the quarter turn latches on the front...

Page 13: ...ht AirBench Ltd 2016 Page 13 of 20 Spares See the specific list for your machine shown on the commissioning certificate When ordering please contact the manufacturer quoting the serial number of this...

Page 14: ...ation to these recommended maintenance intervals should be recorded in the system logbook If completion of routine maintenance tasks suggests additional issues contact the manufacturer for advice SURF...

Page 15: ...e and operates at all times when the speed control or switch is powered Wheels Standard industrial rubber wheeled swivel castors are used The two front wheels are lockable Lock by pressing on the leve...

Page 16: ...ibed maintenance routines are being completed and recorded within the system logbook Condition check of fan filters electrics Performance testing according to recommended face velocities Visual check...

Page 17: ...Copyright AirBench Ltd 2016 Page 17 of 20 TECHNICAL Arrangement RP1212...

Page 18: ...Copyright AirBench Ltd 2016 Page 18 of 20 Arrangement RPL1212...

Page 19: ...Model Width Depth Height Weight Fan Power Max Current mm mm mm kg kw a RP1212 1274 1300 900 140 0 74 3 9 RPL1212 1950 1300 900 180 0 74 3 9 RP1920 1950 960 900 160 0 74 3 9 Data shown is for standard...

Page 20: ...ctive 2014 30 EU when connected to standard mains sinusoidal supply Machinery Directive 2006 42 EC Low voltage Directive 2014 35 EU EN 60204 1 2018 Safety of machinery electrical equipment of machines...

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