Air Lift RideControl 59544 Installation Manual Download Page 4

MN-612

2

Introduction

The purpose of this publication is to assist with the installation, maintenance and 

troubleshooting of the RideControl air spring kit. 

It is important to read and understand the entire installation guide before beginning installation 

or performing any maintenance, service or repair. The information here includes a hardware 

list, tool list, step-by-step installation information, maintenance tips, safety information and 

a troubleshooting guide. 

Air Lift Company reserves the right to make changes and improvements to its products and 

publications at any time. For the latest version of this manual, contact Air Lift Company at 

(800) 248-0892 or visit our website at www.airliftcompany.com. 

IMPORTANT SAFETY NOTICE

The installation of this kit does not alter the Gross Vehicle Weight Rating (GVWR) or payload 

of the vehicle. Check your vehicle’s owner’s manual and do not exceed the maximum load 

listed for your vehicle.

Gross Vehicle Weight Rating: The maximum allowable weight of the fully loaded vehicle 

(including passengers and cargo). This number — along with other weight limits, as well 

as tire, rim size and inflation pressure data — is shown on the vehicle’s Safety Compliance 

Certification Label.

Payload: The combined, maximum allowable weight of cargo and passengers that the truck 

is designed to carry. Payload is GVWR minus the Base Curb Weight.

NOTATION EXPLANATION

Hazard notations appear in various locations in this publication. Information which is 

highlighted by one of these notations must be observed to help minimize risk of personal injury 

or possible improper installation which may render the vehicle unsafe. Notes are used to help 

emphasize areas of procedural importance and provide helpful suggestions. The following 

definitions explain the use of these notations as they appear throughout this guide.

INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL 

INJURY OR DEATH.
INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE 

PERSONAL INJURY OR DEATH.
INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE 

TO THE MACHINE OR MINOR PERSONAL INJURY.

Indicates a procedure, practice or hint which is important to highlight.

DANGER

NOTE

WARNING

CAUTION

RideControl

Summary of Contents for RideControl 59544

Page 1: ...these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 612 142204 ECR 9884 INSTALLATION GUIDE Kits 59544 59568 Ford F 150 Pickup Lincoln Mark LT 59544 shown here ...

Page 2: ...Lift Purchase by Completing your Warranty Registration Thank you for purchasing an Air Lift load support product Take a photo of your sales receipt and then scan the QR code to complete your online warranty registration ...

Page 3: ... Installing the RideControl System 4 Installing the Air Spring Kit 4 Installing the Air Lines 6 The Addition of Limiting Straps 7 Before Operating 8 Installation Checklist 8 Maintenance and Use Guidelines 8 Minimum and Maximum Air Pressure 8 Maintenance Guidelines 8 Warranty and Returns Policy 9 TABLE OF CONTENTS 1 ...

Page 4: ...vehicle including passengers and cargo This number along with other weight limits as well as tire rim size and inflation pressure data is shown on the vehicle s Safety Compliance Certification Label Payload The combined maximum allowable weight of cargo and passengers that the truck is designed to carry Payload is GVWR minus the Base Curb Weight NOTATION EXPLANATION Hazard notations appear in vari...

Page 5: ...d not shown Driver Side Shown J NOTE The jounce bumper attaches the bracket to the frame NOTE Torque the nut to no more than 10 ft lbs evenly on both sides NOTE Some late model jounce bumpers have alignment pins that will need to be removed Grind alignment pins flush to the jounce bumper Remove pins Flange on this side NOTE Some late models have a rubber plug covering the slot in the frame Remove ...

Page 6: ...pecific designated by a L and R label Installing the RideControl System TOOLS LIST Description Qty Hoist or floor jacks 1 Safety stands 2 Safety glasses 1 Torque wrench 1 5 16 open end or box wrench 1 7 16 open end or box wrench 1 9 16 open end or box wrench 1 Description Qty Adjustable wrench 1 Ratchet with 9 16 metric 1 2 deep well sockets 1 Hose cutter razor blade or sharp knife 1 Air compresso...

Page 7: ...with thread sealant Tighten finger tight plus two turns Use a 7 16 open end wrench being careful to tighten on the metal hex nut only DO NOT OVERTIGHTEN 7 Attach the air spring A1 or A2 to the lower bracket D with the 1 2 flat washer N and lower mounting bolt M Leave loose for later adjustment 8 Set the lower bracket on the leaf spring above the axle and attach using the supplied U bolts E 3 8 fla...

Page 8: ...ISSORS TO CUT THE AIR LINE THESE TOOLS MAY FLATTEN OR CRIMP THE AIR LINE CAUSING IT TO LEAK AROUND THE O RING SEAL INSIDE THE ELBOW FITTING FIG 3 fig 3 Good Cut Poor Cut Vehicle body or bumper Air line to bellows 5 16 Hex nut Valve cap 5 16 Flat washer 5 16 Hex nut Rubber washer Star washer fig 4 4 Place a 5 16 nut GG and a star washer FF on the air valve Leave enough of the inflation valve in fro...

Page 9: ...an be accomplished by tapping it inboard or outboard for proper alignment There should be a symmetrical cushion of air around the base of the air spring when correctly positioned THE ADDITION OF LIMITING STRAPS If you intend to use the truck off road or in situations where the suspension is extended it will be necessary to install limiting straps due to the long extension travel of the rear suspen...

Page 10: ...iles 16km and recheck for clearance loose fasteners and air leaks Operating instructions If professionally installed the installer should review the operating instructions with the owner Be sure to provide the owner with all of the paperwork that came with the kit Before Operating MAINTENANCE AND USE GUIDELINES 1 Check air pressure weekly 2 Always maintain normal ride height Never inflate beyond 1...

Page 11: ... from defects in workmanship and materials when used on cars and trucks as specified by Air Lift Company and under normal operating conditions subject to the requirements and exclusions set forth in the full Limited Warranty and Return Policy that is available at www airliftcompany com warranty For additional warranty information contact Air Lift Company customer service RideControl ...

Page 12: ...for purchasing Air Lift products the professional installer s choice Printed in the USA JJC 0422 Need Help Contact our customer service department by calling 800 248 0892 Monday through Friday For calls from outside the USAor Canada call 517 322 2144 Register warranty online at www airliftcompany com warranty California WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Reviews: