4
Technical Support
1-800-248-0892
V. Checking for Leaks
1.
Inflate the air spring to 30
PSI
(2.1BAR)
2.
Spray all connections and the inflation valves with a solution o
f
dish soap an
d
water to check for
leaks. You should
be able to spot leaks easily by looking for bubbles in the soapy water.
3.
After the test, deflate the springs to the minimum pressure required to restore the Normal Ride Height, but not less
than 10
PSI
(.7BAR)
.
4.
IMPORTANT:
Check the air pressure again after 24 hours. A 2 to 4
PSI
(.1-.3BAR)
loss after initial installation
is normal.
Retest for leaks if the loss is more than 5 lbs.
VI. Fixing Leaks
1.
If there is a problem with the swivel fitting, then:
a.
Check the air line connection by deflating the spring and removing the line by pulling the collar against the fitting
and pulling firmly on the air line. Trim 1"
(25mm)
off the end of the air line. Be sure the cut is clean and square.
Reinsert the air line into the push-to-connect fitting.
b.
Check the threaded connection by tightening the swivel fitting anothe
r 1/2
turn. If it still leaks, deflate the
air spring, remove the fitting, and re-coat the threads with thread sealant. Reinstall by hand tightening as much
as possible, then use a wrench for an additional two turns.
2.
If there is a problem with the inflation valve, then:
a.
Check the valve core by tightening it with a valve core tool.
b.
Check the air line connection by removing the air line from the barbed type fitting.
CAUTION: Do not cut it off.
As this will usually nick the barb and render the fitting useless.
Cut air line off a few inches in front of the fitting
and use a pair of pliers or
locking pliers
to pull/twist the air line off the fitting.
3.
If the preceding steps have not resolved the problem, call Air Lift Technical Service at 1-800-248-0892 for assistance.
VII. Troubleshooting Guide
Problems maintaining air pressure, without on-board compressor.
1.
Leak test the air line connections and threaded connection of the elbow into the air spring. See Section VI to repair.
2.
Leak test the inflation valve for leaks at the air line connection or dirt or debris in the valve core. See Section VI to
repair.
3.
Inspect air lines to be sure it is not pinched.
Zip ties
may be too tight. Loosen or replace strap. Replace leaking
components.
4.
Inspect air line for holes and cracks. Replace as needed.
5.
A kink or fold in the air line. Reroute as needed.
You have now tested for all of the most probable leak conditions that can be easily fixed. At this point the problem is
most likely a failed air spring - either a factory defect or an operating problem. Please call Air Lift at 1-800-248-0892 for
assistance or a replacement air spring.
